Manual Overview | Emerson Process Management Rosemount 2410 instruction

Reference Manual

300530EN, Rev BA September 2012

Rosemount 2410

1.3MANUAL OVERVIEW

This manual provides information on installation, configuration and maintenance of the Rosemount 2410 Tank Hub.

Section 2: Overview

•System architecture

•Installation procedure

Section 3: Installation

•Mounting considerations

•Mechanical installation

•Electrical installation

Section 4: Configuration

•Configuration tools

•Basic configuration

•Advanced configuration

•Configuration using TankMaster

Section 5: Operation

•Display description

•Error messages

•Specifying display variables

Section 6: Service and Troubleshooting

•Troubleshooting

•Error and Warning messages

•Device status

Appendix A: Reference Data

•Specifications

•Ordering Information

Appendix B: Product Certifications

•European ATEX Directive information

•FM approvals

•Labels

•Drawings

Appendix C: Advanced Configuration

•Advanced configuration in WinSetup

•Primary and Secondary Bus

•Relay Output

•Hybrid Density Calculation

•Volume Configuration

•Arithmetic Operations

Section 1. Introduction

1-3

Image 11

Emerson Process Management Rosemount 2410 manual Manual Overview, Installation, Configuration, Operation, Reference Manual

Contents

Tank Hub Reference ManualRosemount Page Spare Parts Rosemount Tank HubRosemount Page SECTION 4 Configuration Table of ContentsSECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation APPENDIX A Reference Data APPENDIX B Product Certifications SECTION Service and TroubleshootingAPPENDIX C Advanced Configuration SECTION 5 Operation TOC-3 TOC-4 page 1.1 SAFETY MESSAGESSection Introduction 1.2 SYMBOLS Appendix C Advanced Configuration Section 3 InstallationSection 4 Configuration Section 6 Service and Troubleshooting 1.4 TECHNICAL DOCUMENTATION 1.6 PRODUCT RECYCLING/DISPOSAL 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery Rosemount 2.1 INTRODUCTION Overview Rosemount 2.1.1 Communication THUMAdapter Smart Wireless 2.2 COMPONENTS 1 See documents IEC 61158-2 and IEC/TS 2.3 SYSTEM OVERVIEW CONTROL CUSTODY NON-HAZARDOUS AREA HAZARDOUS AREATRANSFER / INVENTORY TANK GAUGING HAZARDOUS AREA NON-HAZARDOUS AREA Rosemount 5900S Radar Level Gauge TankMaster HMI SoftwareRosemount 2160 Field Communication Unit Rosemount 2410 Tank Hub Rosemount 2230 Graphical Field Display Rosemount 5300 Guided Wave RadarRosemount 5400 Radar Level Transmitter Rosemount 2240S Multi-Input Temperature Transmitter Rosemount Mount the See “Mechanical Installation” on page Wire the 2.4 INSTALLATION PROCEDURE Installation 3.1 SAFETY MESSAGES 3.2 INSTALLATION CONSIDERATIONS Bracket 3.3 MECHANICAL INSTALLATION3.3.1 Pipe Mounting 1 - 2 inches Bracket Ø 9 mm 3.3.2 Wall Mounting94 mm 70 mm 3.4.1 Cable Entries 3.4 ELECTRICAL INSTALLATION3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply Grounding - Foundation Fieldbus Shield Wire Ground3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus 2 Maximum five Rosemount 5300 or 5400 level transmitters 3.4.6 Power BudgetPower consumption Field device Fieldbus Segment Design 3.4.7 TankbusTermination resistance Typical installationTypical loop Maximum Current Example Segment 5400 Radar Level Tankbus Segment Coupler Trunk OUT ExamplesTrunk IN 3-14 Segment coupler with active terminator end of trunkSpur60 m 2240S Multi-input Temperature 3.4.8 Typical Installationsenabled on the is connected to the Pressure transmitterSecondary 2410 Tank Hub Secondary Tank Hub 2240S Multi-input 644 TemperatureSegment coupler with integrated bus terminator Rosemount Reference Manual Rosemount Reference Manual Rosemount RS485 Bus 3.4.9 Cabling for the TRL2/RS485 BusTRL2 Bus Terminal block Ground screws 3.4.10 Non-IS ConnectionNon-IS compartment Wiring with drip loop Ground screw Safety locking screw Cable entries Stripping length 10 mm Conductor cross-sectional area, see Table Conductor Recommendations 3-24 Terminal blockConductor Secondary Communication Bus Power Supply3.4.11 Non-IS Terminal Block Primary Communication Bus Relay Outputs XP/Exd/Exe Ground screw Ground screws SIL Relay Non-IS Terminal Block for SIL Safety SystemsSIL Alarm Relay B SIL Alarm Relay A Cable entries 3.4.12 IS ConnectionIS compartment Wiring with drip loop Terminal block Ground screws Optional Secondary Bus 3.4.13 Intrinsically Safe Terminal BlockTankbus IS Terminal Block for SIL Safety Systems Intrinsically safe Tankbus 3.4.14 Wiring DiagramsROSEMOUNT Terminal block on intrinsically safe side 3-32 Rosemount Radar Level Gauge 3-34 Rosemount 2410 Series Configuration4.1 SAFETY MESSAGES 4.2 INTRODUCTION 4.3 CONFIGURATION TOOLS Device Tags 4.4 BASIC CONFIGURATION OF A ROSEMOUNTCommunication Tank Database See Appendix C Advanced Configuration for more information 4.5 ADVANCED CONFIGURATION4.6 CONFIGURATION USING TANKMASTER WINSETUP Install New 4.6.1 Installation Wizard4.6.2 Advanced Configuration 2410Temp is automatically added 4.6.3 FCU 2160 Configuration2410Level Operation 5.1 SAFETY MESSAGES Measurement value Toggling between measurement variable and 5.2 INTEGRAL DISPLAYmeasurement unit Write protection switch Presentation on display VariableDescription Example 5.3 START-UP INFORMATION Code “ERROR” indication Fail/Error codeError occurs, the Error LED flashes a sequence that corresponds to 5.5 LED5.5.1 LED Start-Up Information Error LED Red Status LED Yellow Power On LED Green Seconds 5.5.2 Error LEDError LED Red Other memory error 5.6 SPECIFYING DISPLAY VARIABLES 6.1 SAFETY MESSAGES Section 6 Service and Troubleshooting 6.2.1 Viewing Input and Holding Registers 6.2 SERVICE Predefined All 6.2.2 Editing Holding Registers A removable tag provided with the device lets you identify the 6.2.3 Device Live List1. Start the TankMaster WinSetup program 6.2.4 Configuration Backup 6.2.5 Configuration Recovery The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.6 Diagnostics 6.2.7 Device Software Upgrade Rosemount Write Protect 6.2.8 Write Protection Write protection switch 6.2.9 Write Protection Switch HR3868 HR3994 HR3976 Average Temperature Total Observed Volume Observed DensitySimulation Parameter Simulation Holding Register Simulation mode active Advanced Simulation 6.2.11 Testing the Relays Relay K2 NC - NO 6.2.12 Relay Output ConfigurationFront cover Relay K1 NC - NO To load the default database 6.2.13 Loading the Default Database 6.2.14 Logging Measurement Data Possible cause 6.3 TROUBLESHOOTINGSymptom See the Raptor System Configuration Manual Check that there are no multiple shield grounding points Check that the total current consumption of the devicesCheck Device Status input register, see “Device Status” open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual 6-22 Advanced Parameter Source Configuration tab. CheckWinSetup Tank View window, and In TankMaster Winsetup, right-click the ATD device icon Double-click the Value field to open the Expanded Bitfield window 6.3.1 Device StatusThe device is write protected with a switch 6.3.2 Warning Messages Source Configuration tab 6-26 6.3.3 Error Messagesapplication software. Try to reprogram the Rosemount 6-28 page A-1 A.1 SPECIFICATIONSAppendix A Reference Data Analog input/output electrical Housing material 254 mm 164 mm 193 mm A.2 DIMENSIONAL DRAWINGS For connection to a 3rd party system For connection to a 3rd party system A.3 ORDERING INFORMATION 6 Requires Secondary Fieldbus Pos 5, code 0 or F 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 02 Requires Primary Fieldbus Pos 4 code R or 4 Requires Relay Output Pos 6 code 0 or F Appendix B Product Certifications B.1 SAFETY MESSAGES B.2 EU CONFORMITY B.3.1 Factory Mutual US Approvals E5 FISCO Power SupplyB.3 HAZARDOUS LOCATIONS CERTIFICATIONS HART/4-20 mA ENTITY IS I/O Option B.3.2 Factory Mutual Canadian Approvals E6 FISCO Power Supply HART/4-20 mA ENTITY IS I/O Option B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B-11 B.4 APPROVAL DRAWINGS B-12 C.1 SAFETY MESSAGES Appendix C Advanced Configuration Rosemount C.2 ADVANCED CONFIGURATION IN WINSETUP 1. In the Configuration field, change from Standard to Non Standard C.3 PRIMARY BUSConfiguration window Figure C-3. Secondary Bus Configuration window C.4 SECONDARY BUS Hysteresis Using two/three relay zonesC.5 RELAY OUTPUT First and second set points Source Switch DelayVirtual Relay States Virtual Relay Output Normally Open Relay output configurationNormally Closed Relay Zones C-10 C.6 HYBRID DENSITY CALCULATION C-11 C-12 ConfigurationC.6.1 Hybrid Density 1. Open the 2410 Tank Hub/Configuration window C-13 C-14 C.7 VOLUME CONFIGURATIONStrapping Table Note the Volume Offset is added when predefined tank Holding and Input Registers for Volume Configuration C-16 Tank measurement variable in which the result is stored C.8 ARITHMETIC OPERATIONS Rosemount C-19 C.8.1 Delta Level Calculation C-20 Numerics Index Index-2 Secondary Communication BusPage All other marks are the property of their respective owners FOUNDATION is a trademark of the Fieldbus FoundationMonel is a trademark of International Nickel Co