Reference Manual | Emerson Process Management Rosemount 2410

IS Terminal Block for SIL Safety Systems

Reference Manual

Rosemount 2410

300530EN, Rev BA September 2012

IS Terminal Block for SIL Safety Systems

Figure 3-21. IS/Exi terminal block for SIL systems

For Safety Integrity Level (SIL) systems the Rosemount 2410 has a terminal block with a SIL Alarm output for connection to a Rosemount 5900S Radar Level Gauge.

IS/Exi

SIL Alarm

Ground screws

Table 3-12. Terminal assignment for SIL version of the 2410 IS terminal block

Terminal	Designation	Function
1a	FB +	Intrinsically Safe Tankbus positive (+) terminal
1b	FB +	Intrinsically Safe Tankbus positive (+) terminal
2a	FB -	Intrinsically Safe Tankbus negative (-) terminal
2b	FB -	Intrinsically Safe Tankbus negative (-) terminal
3	IS I/O+	IS Input/Output +
4	IS I/O -	IS Input/Output -
5	Alarm -	SIL Alarm input -
		(connect to terminal block on Rosemount 5900S)
6	Alarm +	SIL Alarm input+
		(connect to terminal block on Rosemount 5900S)
GND_1	GND_1	Housing chassis/Tankbus shield
GND_2	GND_2	Housing chassis/Tankbus shield

3-30	Section 3. Installation

Image 56

Emerson Process Management Rosemount 2410 manual IS Terminal Block for SIL Safety Systems, Reference Manual

Contents

Tank Hub Reference ManualRosemount Page Spare Parts Rosemount Tank HubRosemount Page SECTION 4 Configuration Table of ContentsSECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation SECTION Service and Troubleshooting APPENDIX C Advanced ConfigurationSECTION 5 Operation APPENDIX A Reference Data APPENDIX B Product Certifications TOC-3 TOC-4 1.1 SAFETY MESSAGES SectionIntroduction page 1.2 SYMBOLS Section 3 Installation Section 4 ConfigurationSection 6 Service and Troubleshooting Appendix C Advanced Configuration 1.4 TECHNICAL DOCUMENTATION 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery 1.6 PRODUCT RECYCLING/DISPOSAL Reference Manual Overview 2.1 INTRODUCTION Reference Manual 2.1.1 Communication Smart Wireless THUMAdapter 2.2 COMPONENTS 2.3 SYSTEM OVERVIEW 1 See documents IEC 61158-2 and IEC/TS CONTROL CUSTODY NON-HAZARDOUS AREA HAZARDOUS AREATRANSFER / INVENTORY TANK GAUGING NON-HAZARDOUS AREA HAZARDOUS AREA TankMaster HMI Software Rosemount 2160 Field Communication UnitRosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Rosemount 5300 Guided Wave Radar Rosemount 5400 Radar Level TransmitterRosemount 2240S Multi-Input Temperature Transmitter Rosemount 2230 Graphical Field Display Reference Manual 2.4 INSTALLATION PROCEDURE Mount the See “Mechanical Installation” on page Wire the 3.1 SAFETY MESSAGES Installation 3.2 INSTALLATION CONSIDERATIONS 3.3 MECHANICAL INSTALLATION 3.3.1 Pipe Mounting1 - 2 inches Bracket Bracket 3.3.2 Wall Mounting 94 mm70 mm Ø 9 mm 3.4.1 Cable Entries 3.4 ELECTRICAL INSTALLATION3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply Grounding - Foundation Fieldbus Shield Wire Ground3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus 3.4.6 Power Budget Power consumptionField device 2 Maximum five Rosemount 5300 or 5400 level transmitters Fieldbus Segment Design 3.4.7 TankbusTermination Typical installation Typical loopMaximum Current resistance Example 5400 Radar Level Segment Tankbus Segment Coupler Trunk OUT ExamplesTrunk IN 3-14 Segment coupler with active terminator end of trunkSpur60 m 2240S Multi-input Temperature 3.4.8 Typical Installationsenabled on the Pressure transmitter Secondary 2410 Tank HubSecondary Tank Hub is connected to the 2240S Multi-input 644 TemperatureSegment coupler with integrated bus terminator Reference Manual Rosemount Reference Manual Rosemount Reference Manual RS485 Bus 3.4.9 Cabling for the TRL2/RS485 BusTRL2 Bus 3.4.10 Non-IS Connection Non-IS compartment Wiring with drip loop Ground screwSafety locking screw Cable entries Terminal block Ground screws Conductor Recommendations Stripping length 10 mm Conductor cross-sectional area, see Table 3-24 Terminal blockConductor Power Supply 3.4.11 Non-IS Terminal BlockPrimary Communication Bus Secondary Communication Bus Relay Outputs Non-IS Terminal Block for SIL Safety Systems SIL Alarm Relay BSIL Alarm Relay A XP/Exd/Exe Ground screw Ground screws SIL Relay Cable entries 3.4.12 IS ConnectionIS compartment Wiring with drip loop Terminal block Ground screws Optional Secondary Bus 3.4.13 Intrinsically Safe Terminal BlockTankbus IS Terminal Block for SIL Safety Systems 3.4.14 Wiring Diagrams ROSEMOUNTTerminal block on intrinsically safe side Intrinsically safe Tankbus 3-32 Radar Level Gauge Rosemount 3-34 Rosemount 2410 Series Configuration4.1 SAFETY MESSAGES 4.3 CONFIGURATION TOOLS 4.2 INTRODUCTION 4.4 BASIC CONFIGURATION OF A ROSEMOUNT CommunicationTank Database Device Tags See Appendix C Advanced Configuration for more information 4.5 ADVANCED CONFIGURATION4.6 CONFIGURATION USING TANKMASTER WINSETUP Install New 4.6.1 Installation Wizard4.6.2 Advanced Configuration 2410Temp is automatically added 4.6.3 FCU 2160 Configuration2410Level 5.1 SAFETY MESSAGES Operation Measurement value Toggling between measurement variable and 5.2 INTEGRAL DISPLAYmeasurement unit Write protection switch Presentation on display VariableDescription 5.3 START-UP INFORMATION Example Code “ERROR” indication Fail/Error codeError 5.5 LED 5.5.1 LED Start-Up InformationError LED Red Status LED Yellow Power On LED Green occurs, the Error LED flashes a sequence that corresponds to 5.5.2 Error LED Error LED RedOther memory error Seconds 5.6 SPECIFYING DISPLAY VARIABLES Section 6 Service and Troubleshooting 6.1 SAFETY MESSAGES 6.2 SERVICE 6.2.1 Viewing Input and Holding Registers 6.2.2 Editing Holding Registers Predefined All A removable tag provided with the device lets you identify the 6.2.3 Device Live List1. Start the TankMaster WinSetup program 6.2.4 Configuration Backup 6.2.5 Configuration Recovery 6.2.6 Diagnostics The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.7 Device Software Upgrade Reference Manual 6.2.8 Write Protection Write Protect 6.2.9 Write Protection Switch Write protection switch Average Temperature Total Observed Volume Observed Density Simulation ParameterSimulation Holding Register HR3868 HR3994 HR3976 Advanced Simulation Simulation mode active 6.2.11 Testing the Relays 6.2.12 Relay Output Configuration Front coverRelay K1 NC - NO Relay K2 NC - NO 6.2.13 Loading the Default Database To load the default database 6.2.14 Logging Measurement Data 6.3 TROUBLESHOOTING SymptomSee the Raptor System Configuration Manual Possible cause Check that there are no multiple shield grounding points Check that the total current consumption of the devicesCheck Device Status input register, see “Device Status” open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual Advanced Parameter Source Configuration tab. Check WinSetup Tank View window, andIn TankMaster Winsetup, right-click the ATD device icon 6-22 Double-click the Value field to open the Expanded Bitfield window 6.3.1 Device StatusThe device is write protected with a switch 6.3.2 Warning Messages Source Configuration tab 6-26 6.3.3 Error Messagesapplication software. Try to reprogram the Reference Manual 6-28 A.1 SPECIFICATIONS Appendix AReference Data page A-1 Analog input/output electrical Housing material A.2 DIMENSIONAL DRAWINGS 254 mm 164 mm 193 mm A.3 ORDERING INFORMATION For connection to a 3rd party system For connection to a 3rd party system 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 0 2 Requires Primary Fieldbus Pos 4 code R or4 Requires Relay Output Pos 6 code 0 or F 6 Requires Secondary Fieldbus Pos 5, code 0 or F B.1 SAFETY MESSAGES Appendix B Product Certifications B.2 EU CONFORMITY B.3.1 Factory Mutual US Approvals E5 FISCO Power SupplyB.3 HAZARDOUS LOCATIONS CERTIFICATIONS HART/4-20 mA ENTITY IS I/O Option E6 FISCO Power Supply B.3.2 Factory Mutual Canadian Approvals HART/4-20 mA ENTITY IS I/O Option B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B.4 APPROVAL DRAWINGS B-11 B-12 Appendix C Advanced Configuration C.1 SAFETY MESSAGES Reference Manual C.2 ADVANCED CONFIGURATION IN WINSETUP 1. In the Configuration field, change from Standard to Non Standard C.3 PRIMARY BUSConfiguration window C.4 SECONDARY BUS Figure C-3. Secondary Bus Configuration window Using two/three relay zones C.5 RELAY OUTPUTFirst and second set points Hysteresis Switch Delay Virtual Relay StatesVirtual Relay Output Source Normally Open Relay output configurationNormally Closed Relay Zones C.6 HYBRID DENSITY CALCULATION C-10 C-11 Configuration C.6.1 Hybrid Density1. Open the 2410 Tank Hub/Configuration window C-12 C-13 C-14 C.7 VOLUME CONFIGURATIONStrapping Table Holding and Input Registers for Volume Configuration Note the Volume Offset is added when predefined tank C-16 C.8 ARITHMETIC OPERATIONS Tank measurement variable in which the result is stored Reference Manual C.8.1 Delta Level Calculation C-19 C-20 Index Numerics Secondary Communication Bus Index-2Page All other marks are the property of their respective owners FOUNDATION is a trademark of the Fieldbus FoundationMonel is a trademark of International Nickel Co