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Emerson Process Management Rosemount 2410 manual Installation Procedure, Reference Manual

Models: Rosemount 2410

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2.4INSTALLATION PROCEDURE

Reference Manual

Rosemount 2410

300530EN, Rev BA September 2012

2.4INSTALLATION PROCEDURE

Follow these steps for a proper installation:

Review Mounting Considerations. See “Installation Considerations” on page 3-2.

Mount the 2410.

See “Mechanical

Installation” on page 3-3.

Wire the 2410.

See “Electrical Installation” on page 3-5.

Make sure covers and cable/conduit connections are tight

Power up the 2410

Configure the 2410 (Section 4: Configuration):

-tank database

-tags

-integral display

-Primary/Secondary Bus

-Relay output

-Hybrid density

Verify operation

Enable the Write Protection switch if required

2-12	Section 2. Overview

Image 26

Emerson Process Management Rosemount 2410 manual Installation Procedure, Reference Manual

Contents

Tank Hub Reference ManualRosemount Page Spare Parts Rosemount Tank HubRosemount Page SECTION 4 Configuration Table of ContentsSECTION 1 Introduction SECTION 2 Overview SECTION 3 Installation SECTION 5 Operation SECTION Service and TroubleshootingAPPENDIX C Advanced Configuration APPENDIX A Reference Data APPENDIX B Product CertificationsTOC-3 TOC-4 Introduction 1.1 SAFETY MESSAGESSection page1.2 SYMBOLS Section 6 Service and Troubleshooting Section 3 InstallationSection 4 Configuration Appendix C Advanced Configuration1.4 TECHNICAL DOCUMENTATION 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery 1.6 PRODUCT RECYCLING/DISPOSALReference Manual Overview 2.1 INTRODUCTIONReference Manual 2.1.1 Communication Smart Wireless THUMAdapter2.2 COMPONENTS 2.3 SYSTEM OVERVIEW 1 See documents IEC 61158-2 and IEC/TSCONTROL CUSTODY NON-HAZARDOUS AREA HAZARDOUS AREATRANSFER / INVENTORY TANK GAUGING NON-HAZARDOUS AREA HAZARDOUS AREARosemount 2410 Tank Hub TankMaster HMI SoftwareRosemount 2160 Field Communication Unit Rosemount 5900S Radar Level GaugeRosemount 2240S Multi-Input Temperature Transmitter Rosemount 5300 Guided Wave RadarRosemount 5400 Radar Level Transmitter Rosemount 2230 Graphical Field DisplayReference Manual 2.4 INSTALLATION PROCEDURE Mount the See “Mechanical Installation” on page Wire the3.1 SAFETY MESSAGES Installation3.2 INSTALLATION CONSIDERATIONS 1 - 2 inches Bracket 3.3 MECHANICAL INSTALLATION3.3.1 Pipe Mounting Bracket70 mm 3.3.2 Wall Mounting94 mm Ø 9 mm3.4.1 Cable Entries 3.4 ELECTRICAL INSTALLATION3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply Grounding - Foundation Fieldbus Shield Wire Ground3.4.4 Grounding 3.4.5 Cable Selection for the Tankbus Field device 3.4.6 Power BudgetPower consumption 2 Maximum five Rosemount 5300 or 5400 level transmittersFieldbus Segment Design 3.4.7 TankbusTermination Maximum Current Typical installationTypical loop resistanceExample 5400 Radar Level SegmentTankbus Segment Coupler Trunk OUT ExamplesTrunk IN 3-14 Segment coupler with active terminator end of trunkSpur60 m 2240S Multi-input Temperature 3.4.8 Typical Installationsenabled on the Secondary Tank Hub Pressure transmitterSecondary 2410 Tank Hub is connected to the2240S Multi-input 644 TemperatureSegment coupler with integrated bus terminator Reference Manual RosemountReference Manual RosemountReference Manual RS485 Bus 3.4.9 Cabling for the TRL2/RS485 BusTRL2 Bus Safety locking screw Cable entries 3.4.10 Non-IS ConnectionNon-IS compartment Wiring with drip loop Ground screw Terminal block Ground screwsConductor Recommendations Stripping length 10 mm Conductor cross-sectional area, see Table3-24 Terminal blockConductor Primary Communication Bus Power Supply3.4.11 Non-IS Terminal Block Secondary Communication BusRelay Outputs SIL Alarm Relay A Non-IS Terminal Block for SIL Safety SystemsSIL Alarm Relay B XP/Exd/Exe Ground screw Ground screws SIL RelayCable entries 3.4.12 IS ConnectionIS compartment Wiring with drip loop Terminal block Ground screws Optional Secondary Bus 3.4.13 Intrinsically Safe Terminal BlockTankbus IS Terminal Block for SIL Safety Systems Terminal block on intrinsically safe side 3.4.14 Wiring DiagramsROSEMOUNT Intrinsically safe Tankbus3-32 Radar Level Gauge Rosemount3-34 Rosemount 2410 Series Configuration4.1 SAFETY MESSAGES 4.3 CONFIGURATION TOOLS 4.2 INTRODUCTIONTank Database 4.4 BASIC CONFIGURATION OF A ROSEMOUNTCommunication Device TagsSee Appendix C Advanced Configuration for more information 4.5 ADVANCED CONFIGURATION4.6 CONFIGURATION USING TANKMASTER WINSETUP Install New 4.6.1 Installation Wizard4.6.2 Advanced Configuration 2410Temp is automatically added 4.6.3 FCU 2160 Configuration2410Level 5.1 SAFETY MESSAGES OperationMeasurement value Toggling between measurement variable and 5.2 INTEGRAL DISPLAYmeasurement unit Write protection switch Presentation on display VariableDescription 5.3 START-UP INFORMATION ExampleCode “ERROR” indication Fail/Error codeError Error LED Red Status LED Yellow Power On LED Green 5.5 LED5.5.1 LED Start-Up Information occurs, the Error LED flashes a sequence that corresponds toOther memory error 5.5.2 Error LEDError LED Red Seconds5.6 SPECIFYING DISPLAY VARIABLES Section 6 Service and Troubleshooting 6.1 SAFETY MESSAGES6.2 SERVICE 6.2.1 Viewing Input and Holding Registers6.2.2 Editing Holding Registers Predefined AllA removable tag provided with the device lets you identify the 6.2.3 Device Live List1. Start the TankMaster WinSetup program 6.2.4 Configuration Backup 6.2.5 Configuration Recovery 6.2.6 Diagnostics The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window6.2.7 Device Software Upgrade Reference Manual 6.2.8 Write Protection Write Protect6.2.9 Write Protection Switch Write protection switchSimulation Holding Register Average Temperature Total Observed Volume Observed DensitySimulation Parameter HR3868 HR3994 HR3976Advanced Simulation Simulation mode active6.2.11 Testing the Relays Relay K1 NC - NO 6.2.12 Relay Output ConfigurationFront cover Relay K2 NC - NO6.2.13 Loading the Default Database To load the default database6.2.14 Logging Measurement Data See the Raptor System Configuration Manual 6.3 TROUBLESHOOTINGSymptom Possible causeCheck that there are no multiple shield grounding points Check that the total current consumption of the devicesCheck Device Status input register, see “Device Status” open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual In TankMaster Winsetup, right-click the ATD device icon Advanced Parameter Source Configuration tab. CheckWinSetup Tank View window, and 6-22Double-click the Value field to open the Expanded Bitfield window 6.3.1 Device StatusThe device is write protected with a switch 6.3.2 Warning Messages Source Configuration tab 6-26 6.3.3 Error Messagesapplication software. Try to reprogram the Reference Manual 6-28 Reference Data A.1 SPECIFICATIONSAppendix A page A-1Analog input/output electrical Housing material A.2 DIMENSIONAL DRAWINGS 254 mm 164 mm 193 mmA.3 ORDERING INFORMATION For connection to a 3rd party system For connection to a 3rd party system4 Requires Relay Output Pos 6 code 0 or F 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 02 Requires Primary Fieldbus Pos 4 code R or 6 Requires Secondary Fieldbus Pos 5, code 0 or FB.1 SAFETY MESSAGES Appendix B Product CertificationsB.2 EU CONFORMITY B.3.1 Factory Mutual US Approvals E5 FISCO Power SupplyB.3 HAZARDOUS LOCATIONS CERTIFICATIONS HART/4-20 mA ENTITY IS I/O Option E6 FISCO Power Supply B.3.2 Factory Mutual Canadian ApprovalsHART/4-20 mA ENTITY IS I/O Option B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B.4 APPROVAL DRAWINGS B-11B-12 Appendix C Advanced Configuration C.1 SAFETY MESSAGESReference Manual C.2 ADVANCED CONFIGURATION IN WINSETUP 1. In the Configuration field, change from Standard to Non Standard C.3 PRIMARY BUSConfiguration window C.4 SECONDARY BUS Figure C-3. Secondary Bus Configuration windowFirst and second set points Using two/three relay zonesC.5 RELAY OUTPUT HysteresisVirtual Relay Output Switch DelayVirtual Relay States SourceNormally Open Relay output configurationNormally Closed Relay Zones C.6 HYBRID DENSITY CALCULATION C-10C-11 1. Open the 2410 Tank Hub/Configuration window ConfigurationC.6.1 Hybrid Density C-12C-13 C-14 C.7 VOLUME CONFIGURATIONStrapping Table Holding and Input Registers for Volume Configuration Note the Volume Offset is added when predefined tankC-16 C.8 ARITHMETIC OPERATIONS Tank measurement variable in which the result is storedReference Manual C.8.1 Delta Level Calculation C-19C-20 Index NumericsSecondary Communication Bus Index-2Page All other marks are the property of their respective owners FOUNDATION is a trademark of the Fieldbus FoundationMonel is a trademark of International Nickel Co