Reference Manual | Emerson Process Management Rosemount 2410

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Emerson Process Management Rosemount 2410 manual Reference Manual

Contents

Reference Manual RosemountTank Hub Page Rosemount Tank Hub RosemountSpare Parts Page Table of Contents SECTION 1 Introduction SECTION 2 Overview SECTION 3 InstallationSECTION 4 Configuration APPENDIX C Advanced Configuration SECTION Service and TroubleshootingSECTION 5 Operation APPENDIX A Reference Data APPENDIX B Product Certifications TOC-3 TOC-4 Section 1.1 SAFETY MESSAGESIntroduction page 1.2 SYMBOLS Section 4 Configuration Section 3 InstallationSection 6 Service and Troubleshooting Appendix C Advanced Configuration 1.4 TECHNICAL DOCUMENTATION 1.6 PRODUCT RECYCLING/DISPOSAL 1.7 PACKING MATERIAL 1.7.1 Reuse and Recycling 1.7.2 Energy recovery Rosemount 2.1 INTRODUCTION Overview Rosemount 2.1.1 Communication THUMAdapter Smart Wireless 2.2 COMPONENTS 1 See documents IEC 61158-2 and IEC/TS 2.3 SYSTEM OVERVIEW NON-HAZARDOUS AREA HAZARDOUS AREA TRANSFER / INVENTORY TANK GAUGINGCONTROL CUSTODY HAZARDOUS AREA NON-HAZARDOUS AREA Rosemount 2160 Field Communication Unit TankMaster HMI SoftwareRosemount 2410 Tank Hub Rosemount 5900S Radar Level Gauge Rosemount 5400 Radar Level Transmitter Rosemount 5300 Guided Wave RadarRosemount 2240S Multi-Input Temperature Transmitter Rosemount 2230 Graphical Field Display Rosemount Mount the See “Mechanical Installation” on page Wire the 2.4 INSTALLATION PROCEDURE Installation 3.1 SAFETY MESSAGES 3.2 INSTALLATION CONSIDERATIONS 3.3.1 Pipe Mounting 3.3 MECHANICAL INSTALLATION1 - 2 inches Bracket Bracket 94 mm 3.3.2 Wall Mounting70 mm Ø 9 mm 3.4 ELECTRICAL INSTALLATION 3.4.2 Power Supply 3.4.3 Cable Selection for Power Supply3.4.1 Cable Entries Shield Wire Ground 3.4.4 Grounding 3.4.5 Cable Selection for the TankbusGrounding - Foundation Fieldbus Power consumption 3.4.6 Power BudgetField device 2 Maximum five Rosemount 5300 or 5400 level transmitters 3.4.7 Tankbus TerminationFieldbus Segment Design Typical loop Typical installationMaximum Current resistance Example Segment 5400 Radar Level Tankbus Segment Coupler Examples Trunk INTrunk OUT Segment coupler with active terminator end of trunk Spur60 m3-14 3.4.8 Typical Installations enabled on the2240S Multi-input Temperature Secondary 2410 Tank Hub Pressure transmitterSecondary Tank Hub is connected to the 644 Temperature Segment coupler with integrated bus terminator2240S Multi-input Rosemount Reference Manual Rosemount Reference Manual Rosemount 3.4.9 Cabling for the TRL2/RS485 Bus TRL2 BusRS485 Bus Non-IS compartment Wiring with drip loop Ground screw 3.4.10 Non-IS ConnectionSafety locking screw Cable entries Terminal block Ground screws Stripping length 10 mm Conductor cross-sectional area, see Table Conductor Recommendations Terminal block Conductor3-24 3.4.11 Non-IS Terminal Block Power SupplyPrimary Communication Bus Secondary Communication Bus Relay Outputs SIL Alarm Relay B Non-IS Terminal Block for SIL Safety SystemsSIL Alarm Relay A XP/Exd/Exe Ground screw Ground screws SIL Relay 3.4.12 IS Connection IS compartment Wiring with drip loop Terminal block Ground screwsCable entries 3.4.13 Intrinsically Safe Terminal Block TankbusOptional Secondary Bus IS Terminal Block for SIL Safety Systems ROSEMOUNT 3.4.14 Wiring DiagramsTerminal block on intrinsically safe side Intrinsically safe Tankbus 3-32 Rosemount Radar Level Gauge 3-34 Configuration 4.1 SAFETY MESSAGESRosemount 2410 Series 4.2 INTRODUCTION 4.3 CONFIGURATION TOOLS Communication 4.4 BASIC CONFIGURATION OF A ROSEMOUNTTank Database Device Tags 4.5 ADVANCED CONFIGURATION 4.6 CONFIGURATION USING TANKMASTER WINSETUPSee Appendix C Advanced Configuration for more information 4.6.1 Installation Wizard 4.6.2 Advanced ConfigurationInstall New 4.6.3 FCU 2160 Configuration 2410Level2410Temp is automatically added Operation 5.1 SAFETY MESSAGES 5.2 INTEGRAL DISPLAY measurement unit Write protection switchMeasurement value Toggling between measurement variable and Variable DescriptionPresentation on display Example 5.3 START-UP INFORMATION “ERROR” indication Fail/Error code ErrorCode 5.5.1 LED Start-Up Information 5.5 LEDError LED Red Status LED Yellow Power On LED Green occurs, the Error LED flashes a sequence that corresponds to Error LED Red 5.5.2 Error LEDOther memory error Seconds 5.6 SPECIFYING DISPLAY VARIABLES 6.1 SAFETY MESSAGES Section 6 Service and Troubleshooting 6.2.1 Viewing Input and Holding Registers 6.2 SERVICE Predefined All 6.2.2 Editing Holding Registers 6.2.3 Device Live List 1. Start the TankMaster WinSetup programA removable tag provided with the device lets you identify the 6.2.4 Configuration Backup 6.2.5 Configuration Recovery The Configure button lets you open the Configure Diagnostic Registers window, allowing you to change the list of registers to be displayed in the View Diagnostic Registers window 6.2.6 Diagnostics 6.2.7 Device Software Upgrade Rosemount Write Protect 6.2.8 Write Protection Write protection switch 6.2.9 Write Protection Switch Simulation Parameter Average Temperature Total Observed Volume Observed DensitySimulation Holding Register HR3868 HR3994 HR3976 Simulation mode active Advanced Simulation 6.2.11 Testing the Relays Front cover 6.2.12 Relay Output ConfigurationRelay K1 NC - NO Relay K2 NC - NO To load the default database 6.2.13 Loading the Default Database 6.2.14 Logging Measurement Data Symptom 6.3 TROUBLESHOOTINGSee the Raptor System Configuration Manual Possible cause Check that the total current consumption of the devices Check Device Status input register, see “Device Status”Check that there are no multiple shield grounding points open the FCU Properties/Slave Database window See the Rosemount 5900S Reference Manual WinSetup Tank View window, and Advanced Parameter Source Configuration tab. CheckIn TankMaster Winsetup, right-click the ATD device icon 6-22 6.3.1 Device Status The device is write protected with a switchDouble-click the Value field to open the Expanded Bitfield window 6.3.2 Warning Messages Source Configuration tab 6.3.3 Error Messages application software. Try to reprogram the6-26 Rosemount 6-28 Appendix A A.1 SPECIFICATIONSReference Data page A-1 Analog input/output electrical Housing material 254 mm 164 mm 193 mm A.2 DIMENSIONAL DRAWINGS For connection to a 3rd party system For connection to a 3rd party system A.3 ORDERING INFORMATION 2 Requires Primary Fieldbus Pos 4 code R or 1 Requires Secondary Fieldbus Pos 5, code A-F, W, 04 Requires Relay Output Pos 6 code 0 or F 6 Requires Secondary Fieldbus Pos 5, code 0 or F Appendix B Product Certifications B.1 SAFETY MESSAGES B.2 EU CONFORMITY E5 FISCO Power Supply B.3 HAZARDOUS LOCATIONS CERTIFICATIONSB.3.1 Factory Mutual US Approvals HART/4-20 mA ENTITY IS I/O Option B.3.2 Factory Mutual Canadian Approvals E6 FISCO Power Supply Reference Manual B.3.3 European ATEX Directive Information FISCO Power Supply B.3.4 IECEx Approval B-10 B-11 B.4 APPROVAL DRAWINGS B-12 C.1 SAFETY MESSAGES Appendix C Advanced Configuration Rosemount C.2 ADVANCED CONFIGURATION IN WINSETUP C.3 PRIMARY BUS Configuration window1. In the Configuration field, change from Standard to Non Standard Figure C-3. Secondary Bus Configuration window C.4 SECONDARY BUS C.5 RELAY OUTPUT Using two/three relay zonesFirst and second set points Hysteresis Virtual Relay States Switch DelayVirtual Relay Output Source Relay output configuration Normally ClosedNormally Open Relay Zones C-10 C.6 HYBRID DENSITY CALCULATION C-11 C.6.1 Hybrid Density Configuration1. Open the 2410 Tank Hub/Configuration window C-12 C-13 C.7 VOLUME CONFIGURATION Strapping TableC-14 Note the Volume Offset is added when predefined tank Holding and Input Registers for Volume Configuration C-16 Tank measurement variable in which the result is stored C.8 ARITHMETIC OPERATIONS Rosemount C-19 C.8.1 Delta Level Calculation C-20 Numerics Index Index-2 Secondary Communication BusPage FOUNDATION is a trademark of the Fieldbus Foundation Monel is a trademark of International Nickel CoAll other marks are the property of their respective owners