E6581090

Replacement of expendable parts

The inverter is composed of a large number of electronic parts including semiconductor devices. The following parts deteriorate with the passage of time because of their composition or physical properties. The use of aged or deteriorated parts leads to degradation in the performance or a breakdown of the inverter. To avoid such trouble, the inverter should be checked periodically.

No parts of the inverter except the cooling fan can be replaced individually, and the whole inverter needs to be replaced if a significant defect is found in it.

Note) Generally, the life of a part depends on the ambient temperature and the conditions of use. The life spans listed below are applicable to parts when used under normal environmental conditions.

1)Cooling fan

The fan, which cools down heat-generating parts, has a service life of about 30,000 hours (about 2 or 3 years of continuous operation). The fan also needs to be replaced if it makes a noise or vibrates abnormally.

2)Smoothing capacitor

The smoothing aluminum electrolytic capacitor in the main circuit DC section degrades in performance because of ripple currents, etc. It becomes necessary to replace the capacitor after it is used for about 5 years under normal conditions.

<Criteria for appearance check>

Absence of liquid leak

Safety valve in the depressed position

Measurement of electrostatic capacitance and insulation resistance

Note: For the replacement of consumable parts, ask your nearest Toshiba branch or office.

The operation time is helpful for roughly determining the time of replacement. For the replacement of parts, contact the service network or Toshiba branch office printed on the back cover of this instruction manual.

Standard replacement cycles of principal parts

The table below provides a listing of the replacement cycles of parts when used under normal

 

conditions (average ambient temperature: 30°C, load factor: not more than 80%, operation time: 12

 

14

hours per day). The replacement cycle of each part does not mean its service life but the number

of years over which its failure rate does not increase significantly.

 

 

 

 

 

 

 

Part name

Standard

Replacement mode and others

 

 

replacement cycle

 

 

 

 

 

 

Cooling fan

2 to 3 years

Replacement with a new one

 

 

Smoothing capacitor

5 years

Replace with a new one (depending on

 

 

the check results)

 

 

 

 

 

 

Contactors and relays

-

Whether to replace or not depends on

 

 

the check results

 

 

 

 

 

 

Timer

-

Whether to replace or not depends on

 

 

the operation time

 

 

 

 

 

 

Fuse

10 years

Replacement with a new one

 

 

Aluminum capacitor on printed

5 years

Replace with a new circuit board

 

 

circuit board

(depending on the check results)

 

 

 

 

 

(Extract from "Guide to periodical inspections of general-purpose inverters" issued by the Japan Electrical Manufacturers’ Association.)

Note) The life of a part greatly varies depending on the environment of use.

N-3

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Image 139
Toshiba VF-nC1 instruction manual Replacement of expendable parts, Standard replacement cycles of principal parts