System Hardware, DocuSP controller | Xerox 128 instruction

System components

The System

System Hardware

The basic hardware components of the DocuTech 128/155/180

HLC systems are the DocuSP controller and the printer.

The DocuSP controller

The DocuSP controller is the connection between you and the system. You communicate through the DocuSP software by selecting and managing the jobs displayed on the screen and sending them to the printer for production. The system also communicates messages and instructions to you on the Print Services interface screen.

The controller consists of a specially-configured workstation and uses proprietary Xerox hardware, firmware, and software.

Specifications can be obtained from your Xerox customer representative or by accessing the Setup, System Configuration feature on the DocuSP user interface.

NOTE: Controller hardware configurations are subject to change to keep up with advances in technology.

Controller overview

The controller receives LCDS*, IPDS, PostScript, and PCL data streams from a mainframe host or a workstation client, processes the data, and sends it to the printer. The controller also provides the printer with print data and commands and receives status information from the printer.

The controller consists of a workstation, which is run by the Sun Solaris Operating environment. Also resident on the controller is the Document Services Platform application software, known as DocuSP software, which manages all printing, diagnostic, and administrative functions on the printing system.

The DocuSP software includes a full-color graphical user interface, which enables you to interact with the printing system to set up and configure the system, to set up and implement system options, to run print jobs, etc.

Online Help (menus and buttons) provides access to online help that contains information when requested.

NOTE: LCDS is not available on the Production publisher configuration at this time.

DocuTech 128/155/180 HighLight Color Operator Guide

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Xerox 128 manual System Hardware, DocuSP controller, Controller overview

Contents

Operator USA European Union Product Recycling and DisposalDomestic/Household Environment Professional/Business Environment DocuTech 128/155/180 HighLight Color Operator Guide Table of Contents Technical information Problem Solving Service and supplies DocuTech 128/155/180 HighLight Color Operator Guide Introduction Conventions Laser safety System safety Operation safety Ozone safety European Union declaration of conformity Safety notices Regulation Electricity at Work Regulation UK Check your understanding Additional queries Would like to carry out my own safety tests on the XeroxEquipment in my premises Require records of all tests Safety notices DocuSP controller DocuTech Printer Electronic reprographics process Optional Components Functional overview Data formats supported Data stream resolution Special stocks Paper weightsStock specifications Graphical user interface overview General paper characteristics Job System software and job flowInput queue Decomposer Printer Printer overviewOutput queue Feeder/paper tray High volume printer High volume printer Trays 3, 4, 5, and 6 high-capacity trays 2600 sheets each IndicatorReady to Open Please Wait Purge tray Sample tray On stackers Inverter feeder/stacker Feeder/stacker modules More High volume printer configurations Convenience tray Production publisher Interposer production publisher only Interposer Stitcher FinisherBindexer Binder StackerTop tray Bypass transport By 10 inch enablement kit Bypass transport on the High volume printerBypass transport on the production publisher Paper paths 11. Route of paper through the high volume printer High volume printer paper path System components Bypass transport paper path Production publisher paper path High volume printer bypass transport paper path System Hardware SystemDocuSP controller Controller overview Moving the controller Accessing DocuSP remotely Remote WorkflowTape drives overview Do not 14 -track cartridge tape drive Peripheral cabinet 9-track and 18/36-track tape drives 15. Peripheral cabinet Paper sizing and print speed System components System components Necessary Precautions Cleaning and maintenance overview Routine maintenance Finisher precaution Storing paper Paper Conditioning paper Recommended temperature and humidity for Paper storage Paper conditioning Paper curl Preparing the paper tray Adding paper to tray 1 or Positioning the stack Using the custom transfer assist blade Paper Size Set Paper Size Measuring the paper curl Adjusting for paper curl Move green Decurler lever Locating the decurler lever Adjusting the decurler lever Replace the black dry ink bottle Maintaining the printerReplacing the black dry ink bottle Removing the empty bottle 10 Removing the paper seal Replacing the highlight color container 11 Highlight color container Changing the highlight color Customer Changeable Units Removing the CCU using the CCU cart 12 Leveling the cart 13 Unlatching the CCU 15 Closing the top cover Inserting a CCU 17 Turning the backup roller handle Counterclockwise Storing the cart and CCU Removing the CCU using the service stand 19 Unlatching the CCU 20 Removing the CCU from the printer Adding fuser shield 21 Opening the fuser drawer 22 Preparing to add fuser blend 23 Adding the fuser blend Replacing the 128/155/180 HLC developer waste container Waste containers 26 Opening the HLC module door Replacing the 128/155/180 toner waste bottle 27 Flat cap on waste bottle 29 Wire module retainer springs Wire Module Removal and Replacement Routinemaintenance Cleaning the 18/36-track cartridge tape drive Cleaning the system and its components Cleaning the diskette drive Cleaning the 26-track cartridge tape driveCleaning the DVD drive Cleaning the Q850 and Q861 sensor Cleaning the sensors and the reflecting surfaces 30 Area 4 and green handle Cleaning the Q1106 and Q1166 sensors Cleaning the Q1011/1009 sensor and mirror 33 Q1106 and Q1166 sensors Cleaning the Q1107 sensor 34 Q1107 sensor Cleaning the Q1164 sensor Cleaning the exterior surfaces of the system Cleaning the display Clearing the Q1201 sensor Clearing or cleaning the finisher sensors 37 Locating the Q1201 sensor Clearing the Q1202 and Q1203 sensors 38 Locating the Q1202 and Q1203 sensors 40 Locating the Q1222 and Q1210 sensors Cleaning the Q1222 and Q1210 sensors 41 Locating the Q1222 and Q1210 sensors Clearing the Q1205, Q1206, and Q1207 sensors 42 Locating the Q1205, Q1206, and Q1207 sensors Clearing the Q1213 sensor 43 Q1213 sensor Clearing the Q1221, Q1218, and Q1227 sensors 44 Locating the Q1221, Q1218, and Q1227 sensors Cleaning the binder 45 Opening the binder drawer Cleaning the binder platen Cleaning the binder tape guides 48 Cleaning the binder platen Cleaning the flappers 49 Cleaning the flappers Cleaning the calipers Replacing the stitcher spool a Closing the binder 51 Releasing the stitcher head 52 Removing the stitcher wire plug 53 Removing the wire from the tubing 55 The measuring bracket 57 Replacing the pin 58 Removing the paper wrapper Storing the binder tape reels 60 Storing binder tape in a cool, dry place 62 Opening the binder drawer Replacing the binder tape reel 63 Removing the tape 65 Locking the reel 67 Threading the tape to the pressure roll 69 Cutting the tape Adjusting the binder tape registration 70 Locating the binder tape knob 71 Adjusting the tape position up Routine maintenance Printer faults and fault windows How problems are displayed Resolving a processor problem Resolving a processor problemWhen a fault occurs ProblemSolving Sheets from the fuser ProblemSolving Checking job integrity following a paper jam Solving print quality problemsClearing paper jams Area Area Area Area Using the pinch lever to access area 10 Area 11 all feeder/stackers 11 Area 12 all feeder/stackers 12 Area Clearing paper jams in the Feeder/Stackers 14 Area 15 Area 16 Area 17 Area Clearing a paper jam in the bypass transport 18 Area 19 Area Clearing a misfeed feeder tray fault ProblemSolving Incorrect paper size message Resolving a finisher problem Interposer problemsFinisher problems Resolving a finisher problem Binder tape fault 23 Stitcher head release handle Stitcher spool a fault 24 Removing the stitcher wire plug 25 Cutting the wire 27 Removing the wire fragments Checking paper curl Customer Support Center 29 Location of printing system serial number Problem Solving Printer rates DocuTech printer specificationsPaper tray capacities All trays Technical information Inverter Additional paper capacitiesTop tray Stacker Stock storage Printer satisfaction guidesImproving the feeding reliability Stitches per spool Satisfaction guide for paper trays 1 Stock satisfaction guides Satisfaction guide for paper trays 3, 4, 5, Satisfaction guide for 2-sided printing Using various stocks Stock Type Instructions for use Satisfaction guide for various stocks Technicalinformation Stock width impact on system performance Using non-standard stock Stock length impact on system performance Paper stock rotationBackground Common US paper sizes Limitations Other paper sizes that can be rotated 10. Stacker capacity Finisher satisfaction guides 11. Stitcher satisfaction guide 12. Binder satisfaction guide 11. Stitcher satisfaction guide 13. Top tray satisfaction guide 13. Top tray satisfaction guide Customer support Xerox support services Operator training Supplies service Service and supplies Consumable supplies table Routine maintenanceMeter reading and reporting Consumable supplies Gummed TransparenciesLabels Black Wire Modules CleaningStitcher Wire Royal Blue Supplies checklist Description Quantity Date of order Ordered