Binder tape fault | Xerox 128 guide

ProblemSolving

Table 4-3. Resolving a finisher problem

Sheets are spilling out of the top tray

The capacity of the top tray is 500 sheets of substance 20 (75 g/m2) or 2 inches (51 mm) in height. When intermixed stock or paper heavier than substance 20 (75 g/m2) is being run, the capacity of the top tray is reduced.

500 sheets of substance 20 (75 g/m2) is equal to approximately: 415 sheets of substance 24 (90 g/m2)

310 sheets of substance 32 (120 g/m2)

225 sheets of substance 110 (200 g/m2)

If using any paper heavier than substance 20 (75 g/m2) or intermixed stock of different weights, unload the top tray before the count in the tray reaches its capacity limit.

Refer to the satisfaction guides in the "Technical information" chapter.

Binder tape fault

NOTE: Production publisher configuration only

To clear a binder tape fault:

1.Open the finisher doors.

2.Open the top cover.

WARNING: The binder tape adhesive is hot, approximately 425°F (218°C). Allow the binder to cool for 5 minutes with the finisher doors and top cover open before touching the binder tape.

3.Follow the instructions on the screen to determine the area (17 or 18) that should be cleared.

4.If area 17 is displayed and the binder tape is present, stop and follow the WARNING. Remove the binder tape and paper. Proceed to step 6.

5.If area 17 is displayed and the binder tape is not present, follow the instructions on the area 17 label and remove all paper.

6.Ensure that area 17 is clear of all binder tape adhesive. If the area is not clear, clean the binder using the procedure, "Cleaning the binder," in this guide.

WARNING: The binder tape adhesive is hot, approximately 425°F (218°C). Allow the binder to cool for 5 minutes with the finisher doors and top cover open before touching the binder tape.

7.If area 18 is not displayed, proceed to step 10.

8.If area 18 is displayed and the entire binder tape length is not aligned with the tape feeder assembly, stop and follow the WARNING. Proceed to step 10.

9.If area 18 is displayed and the entire binder tape length is aligned with the tape feeder assembly, proceed to step 10.

10.Remove the binder tape.

DocuTech 128/155/180 HighLight Color Operator Guide

4- 25

Image 139

Xerox 128 manual Binder tape fault

Contents

Operator USA Professional/Business Environment Product Recycling and DisposalEuropean Union Domestic/Household Environment DocuTech 128/155/180 HighLight Color Operator Guide Table of Contents Technical information Problem Solving Service and supplies DocuTech 128/155/180 HighLight Color Operator Guide Introduction Conventions Laser safety System safety Operation safety Ozone safety European Union declaration of conformity Safety notices Regulation Electricity at Work Regulation UK Check your understanding Require records of all tests Would like to carry out my own safety tests on the XeroxAdditional queries Equipment in my premises Safety notices DocuSP controller DocuTech Printer Electronic reprographics process Optional Components Functional overview Data formats supported Data stream resolution Stock specifications Paper weightsSpecial stocks Graphical user interface overview General paper characteristics Decomposer System software and job flowJob Input queue Output queue Printer overviewPrinter Feeder/paper tray High volume printer High volume printer Please Wait IndicatorTrays 3, 4, 5, and 6 high-capacity trays 2600 sheets each Ready to Open Purge tray Sample tray On stackers Inverter feeder/stacker Feeder/stacker modules More High volume printer configurations Convenience tray Production publisher Interposer production publisher only Interposer Bindexer FinisherStitcher Bypass transport StackerBinder Top tray Paper paths Bypass transport on the High volume printerBy 10 inch enablement kit Bypass transport on the production publisher 11. Route of paper through the high volume printer High volume printer paper path System components Bypass transport paper path Production publisher paper path High volume printer bypass transport paper path Controller overview SystemSystem Hardware DocuSP controller Do not Accessing DocuSP remotely Remote WorkflowMoving the controller Tape drives overview 14 -track cartridge tape drive Peripheral cabinet 9-track and 18/36-track tape drives 15. Peripheral cabinet Paper sizing and print speed System components System components Necessary Precautions Cleaning and maintenance overview Routine maintenance Finisher precaution Storing paper Paper Conditioning paper Recommended temperature and humidity for Paper storage Paper conditioning Paper curl Preparing the paper tray Adding paper to tray 1 or Positioning the stack Using the custom transfer assist blade Paper Size Set Paper Size Measuring the paper curl Adjusting for paper curl Move green Decurler lever Locating the decurler lever Adjusting the decurler lever Replacing the black dry ink bottle Maintaining the printerReplace the black dry ink bottle Removing the empty bottle 10 Removing the paper seal Replacing the highlight color container 11 Highlight color container Changing the highlight color Customer Changeable Units Removing the CCU using the CCU cart 12 Leveling the cart 13 Unlatching the CCU 15 Closing the top cover Inserting a CCU 17 Turning the backup roller handle Counterclockwise Storing the cart and CCU Removing the CCU using the service stand 19 Unlatching the CCU 20 Removing the CCU from the printer Adding fuser shield 21 Opening the fuser drawer 22 Preparing to add fuser blend 23 Adding the fuser blend Replacing the 128/155/180 HLC developer waste container Waste containers 26 Opening the HLC module door Replacing the 128/155/180 toner waste bottle 27 Flat cap on waste bottle 29 Wire module retainer springs Wire Module Removal and Replacement Routinemaintenance Cleaning the 18/36-track cartridge tape drive Cleaning the system and its components Cleaning the DVD drive Cleaning the 26-track cartridge tape driveCleaning the diskette drive Cleaning the Q850 and Q861 sensor Cleaning the sensors and the reflecting surfaces 30 Area 4 and green handle Cleaning the Q1106 and Q1166 sensors Cleaning the Q1011/1009 sensor and mirror 33 Q1106 and Q1166 sensors Cleaning the Q1107 sensor 34 Q1107 sensor Cleaning the Q1164 sensor Cleaning the exterior surfaces of the system Cleaning the display Clearing the Q1201 sensor Clearing or cleaning the finisher sensors 37 Locating the Q1201 sensor Clearing the Q1202 and Q1203 sensors 38 Locating the Q1202 and Q1203 sensors 40 Locating the Q1222 and Q1210 sensors Cleaning the Q1222 and Q1210 sensors 41 Locating the Q1222 and Q1210 sensors Clearing the Q1205, Q1206, and Q1207 sensors 42 Locating the Q1205, Q1206, and Q1207 sensors Clearing the Q1213 sensor 43 Q1213 sensor Clearing the Q1221, Q1218, and Q1227 sensors 44 Locating the Q1221, Q1218, and Q1227 sensors Cleaning the binder 45 Opening the binder drawer Cleaning the binder platen Cleaning the binder tape guides 48 Cleaning the binder platen Cleaning the flappers 49 Cleaning the flappers Cleaning the calipers Replacing the stitcher spool a Closing the binder 51 Releasing the stitcher head 52 Removing the stitcher wire plug 53 Removing the wire from the tubing 55 The measuring bracket 57 Replacing the pin 58 Removing the paper wrapper Storing the binder tape reels 60 Storing binder tape in a cool, dry place 62 Opening the binder drawer Replacing the binder tape reel 63 Removing the tape 65 Locking the reel 67 Threading the tape to the pressure roll 69 Cutting the tape Adjusting the binder tape registration 70 Locating the binder tape knob 71 Adjusting the tape position up Routine maintenance Printer faults and fault windows How problems are displayed When a fault occurs Resolving a processor problemResolving a processor problem ProblemSolving Sheets from the fuser ProblemSolving Clearing paper jams Solving print quality problemsChecking job integrity following a paper jam Area Area Area Area Using the pinch lever to access area 10 Area 11 all feeder/stackers 11 Area 12 all feeder/stackers 12 Area Clearing paper jams in the Feeder/Stackers 14 Area 15 Area 16 Area 17 Area Clearing a paper jam in the bypass transport 18 Area 19 Area Clearing a misfeed feeder tray fault ProblemSolving Incorrect paper size message Finisher problems Interposer problemsResolving a finisher problem Resolving a finisher problem Binder tape fault 23 Stitcher head release handle Stitcher spool a fault 24 Removing the stitcher wire plug 25 Cutting the wire 27 Removing the wire fragments Checking paper curl Customer Support Center 29 Location of printing system serial number Problem Solving All trays DocuTech printer specificationsPrinter rates Paper tray capacities Technical information Stacker Additional paper capacitiesInverter Top tray Stitches per spool Printer satisfaction guidesStock storage Improving the feeding reliability Satisfaction guide for paper trays 1 Stock satisfaction guides Satisfaction guide for paper trays 3, 4, 5, Satisfaction guide for 2-sided printing Using various stocks Stock Type Instructions for use Satisfaction guide for various stocks Technicalinformation Stock width impact on system performance Using non-standard stock Background Paper stock rotationStock length impact on system performance Common US paper sizes Limitations Other paper sizes that can be rotated 10. Stacker capacity Finisher satisfaction guides 11. Stitcher satisfaction guide 12. Binder satisfaction guide 11. Stitcher satisfaction guide 13. Top tray satisfaction guide 13. Top tray satisfaction guide Customer support Xerox support services Operator training Supplies service Service and supplies Meter reading and reporting Routine maintenanceConsumable supplies table Consumable supplies Labels TransparenciesGummed Black Royal Blue CleaningWire Modules Stitcher Wire Supplies checklist Description Quantity Date of order Ordered