Operator
 USA
 European Union
Product Recycling and Disposal
Domestic/Household Environment
Professional/Business Environment
 DocuTech 128/155/180 HighLight Color Operator Guide
 Table of Contents
 Technical information
Problem Solving
 Service and supplies
 DocuTech 128/155/180 HighLight Color Operator Guide
 Introduction
 Conventions
 Laser safety
System safety
 Operation safety
Ozone safety
 European Union declaration of conformity
 Safety notices
 Regulation
Electricity at Work Regulation UK
 Check your understanding
 Additional queries
Would like to carry out my own safety tests on the Xerox
Equipment in my premises
Require records of all tests
 Safety notices
 DocuSP controller DocuTech Printer
Electronic reprographics process
 Optional Components
Functional overview
 Data formats supported
Data stream resolution
 Stock specifications
Paper weights
Special stocks
 Graphical user interface overview
General paper characteristics
 Job
System software and job flow
Input queue
Decomposer
 Output queue
Printer overview
Printer
 Feeder/paper tray High volume printer
High volume printer
 Trays 3, 4, 5, and 6 high-capacity trays 2600 sheets each
Indicator
Ready to Open
Please Wait
 Purge tray
Sample tray
 On stackers
Inverter feeder/stacker
 Feeder/stacker modules
 More High volume printer configurations
 Convenience tray
Production publisher
 Interposer production publisher only
Interposer
 Bindexer
Finisher
Stitcher
 Binder
Stacker
Top tray
Bypass transport
 By 10 inch enablement kit
Bypass transport on the High volume printer
Bypass transport on the production publisher
Paper paths
 11. Route of paper through the high volume printer
High volume printer paper path
 System components
 Bypass transport paper path
Production publisher paper path
 High volume printer bypass transport paper path
 System Hardware
System
DocuSP controller
Controller overview
 Moving the controller
Accessing DocuSP remotely Remote Workflow
Tape drives overview
Do not
 14 -track cartridge tape drive
Peripheral cabinet 9-track and 18/36-track tape drives
 15. Peripheral cabinet
Paper sizing and print speed
 System components
 System components
 Necessary Precautions
Cleaning and maintenance overview
 Routine maintenance
Finisher precaution
 Storing paper
Paper
 Conditioning paper
Recommended temperature and humidity for Paper storage
 Paper conditioning
Paper curl
 Preparing the paper tray
Adding paper to tray 1 or
 Positioning the stack
Using the custom transfer assist blade
 Paper Size Set Paper Size
 Measuring the paper curl
Adjusting for paper curl
 Move green Decurler lever
 Locating the decurler lever
Adjusting the decurler lever
 Replacing the black dry ink bottle
Maintaining the printer
Replace the black dry ink bottle
 Removing the empty bottle
 10 Removing the paper seal
Replacing the highlight color container
 11 Highlight color container
 Changing the highlight color Customer Changeable Units
Removing the CCU using the CCU cart
 12 Leveling the cart
 13 Unlatching the CCU
 15 Closing the top cover
Inserting a CCU
 17 Turning the backup roller handle Counterclockwise
 Storing the cart and CCU
Removing the CCU using the service stand
 19 Unlatching the CCU
 20 Removing the CCU from the printer
Adding fuser shield
 21 Opening the fuser drawer
 22 Preparing to add fuser blend
 23 Adding the fuser blend
 Replacing the 128/155/180 HLC developer waste container
Waste containers
 26 Opening the HLC module door
Replacing the 128/155/180 toner waste bottle
 27 Flat cap on waste bottle
 29 Wire module retainer springs
Wire Module Removal and Replacement
 Routinemaintenance
 Cleaning the 18/36-track cartridge tape drive
Cleaning the system and its components
 Cleaning the DVD drive
Cleaning the 26-track cartridge tape drive
Cleaning the diskette drive
 Cleaning the Q850 and Q861 sensor
Cleaning the sensors and the reflecting surfaces
 30 Area 4 and green handle
 Cleaning the Q1106 and Q1166 sensors
Cleaning the Q1011/1009 sensor and mirror
 33 Q1106 and Q1166 sensors
Cleaning the Q1107 sensor
 34 Q1107 sensor
Cleaning the Q1164 sensor
 Cleaning the exterior surfaces of the system
Cleaning the display
 Clearing the Q1201 sensor
Clearing or cleaning the finisher sensors
 37 Locating the Q1201 sensor
Clearing the Q1202 and Q1203 sensors
 38 Locating the Q1202 and Q1203 sensors
 40 Locating the Q1222 and Q1210 sensors
Cleaning the Q1222 and Q1210 sensors
 41 Locating the Q1222 and Q1210 sensors
Clearing the Q1205, Q1206, and Q1207 sensors
 42 Locating the Q1205, Q1206, and Q1207 sensors
Clearing the Q1213 sensor
 43 Q1213 sensor
Clearing the Q1221, Q1218, and Q1227 sensors
 44 Locating the Q1221, Q1218, and Q1227 sensors
Cleaning the binder
 45 Opening the binder drawer
 Cleaning the binder platen
Cleaning the binder tape guides
 48 Cleaning the binder platen
Cleaning the flappers
 49 Cleaning the flappers
Cleaning the calipers
 Replacing the stitcher spool a
Closing the binder
 51 Releasing the stitcher head
 52 Removing the stitcher wire plug
 53 Removing the wire from the tubing
 55 The measuring bracket
 57 Replacing the pin
 58 Removing the paper wrapper
 Storing the binder tape reels
 60 Storing binder tape in a cool, dry place
 62 Opening the binder drawer
Replacing the binder tape reel
 63 Removing the tape
 65 Locking the reel
 67 Threading the tape to the pressure roll
 69 Cutting the tape
Adjusting the binder tape registration
 70 Locating the binder tape knob
 71 Adjusting the tape position up
 Routine maintenance
 Printer faults and fault windows
How problems are displayed
 When a fault occurs
Resolving a processor problem
Resolving a processor problem
 ProblemSolving
 Sheets from the fuser
 ProblemSolving
 Clearing paper jams
Solving print quality problems
Checking job integrity following a paper jam
 Area
 Area
 Area
 Area
 Using the pinch lever to access area
 10 Area 11 all feeder/stackers
 11 Area 12 all feeder/stackers
 12 Area
Clearing paper jams in the Feeder/Stackers
 14 Area
 15 Area
 16 Area
 17 Area
Clearing a paper jam in the bypass transport
 18 Area
 19 Area
Clearing a misfeed feeder tray fault
 ProblemSolving
 Incorrect paper size message
 Finisher problems
Interposer problems
Resolving a finisher problem
 Resolving a finisher problem
 Binder tape fault
 23 Stitcher head release handle
Stitcher spool a fault
 24 Removing the stitcher wire plug
 25 Cutting the wire
 27 Removing the wire fragments
 Checking paper curl
Customer Support Center
 29 Location of printing system serial number
 Problem Solving
 Printer rates
DocuTech printer specifications
Paper tray capacities
All trays
 Technical information
 Inverter
Additional paper capacities
Top tray
Stacker
 Stock storage
Printer satisfaction guides
Improving the feeding reliability
Stitches per spool
 Satisfaction guide for paper trays 1
Stock satisfaction guides
 Satisfaction guide for paper trays 3, 4, 5,
 Satisfaction guide for 2-sided printing
Using various stocks
 Stock Type Instructions for use
Satisfaction guide for various stocks
 Technicalinformation
 Stock width impact on system performance
Using non-standard stock
 Background
Paper stock rotation
Stock length impact on system performance
 Common US paper sizes
Limitations
 Other paper sizes that can be rotated
 10. Stacker capacity
Finisher satisfaction guides
 11. Stitcher satisfaction guide
 12. Binder satisfaction guide
11. Stitcher satisfaction guide
 13. Top tray satisfaction guide
 13. Top tray satisfaction guide
 Customer support
Xerox support services
 Operator training
Supplies service
 Service and supplies
 Meter reading and reporting
Routine maintenance
Consumable supplies table
 Consumable supplies
 Labels
Transparencies
Gummed
 Black
 Wire Modules
Cleaning
Stitcher Wire
Royal Blue
 Supplies checklist
 Description Quantity Date of order Ordered