Operator | Xerox 128 instruction

Version 51.xx, October 2006

701P25101

DocuTech 128/155/180 HighLight Color

Operator

Guide

Image 1

Xerox 128 manual Operator

Contents

Operator USA European Union Product Recycling and DisposalDomestic/Household Environment Professional/Business Environment DocuTech 128/155/180 HighLight Color Operator Guide Table of Contents Technical information Problem Solving Service and supplies DocuTech 128/155/180 HighLight Color Operator Guide Introduction Conventions Laser safety System safety Operation safety Ozone safety European Union declaration of conformity Safety notices Regulation Electricity at Work Regulation UK Check your understanding Additional queries Would like to carry out my own safety tests on the XeroxEquipment in my premises Require records of all tests Safety notices DocuSP controller DocuTech Printer Electronic reprographics process Optional Components Functional overview Data formats supported Data stream resolution Stock specifications Paper weightsSpecial stocks Graphical user interface overview General paper characteristics Job System software and job flowInput queue Decomposer Output queue Printer overviewPrinter Feeder/paper tray High volume printer High volume printer Trays 3, 4, 5, and 6 high-capacity trays 2600 sheets each IndicatorReady to Open Please Wait Purge tray Sample tray On stackers Inverter feeder/stacker Feeder/stacker modules More High volume printer configurations Convenience tray Production publisher Interposer production publisher only Interposer Bindexer FinisherStitcher Binder StackerTop tray Bypass transport By 10 inch enablement kit Bypass transport on the High volume printerBypass transport on the production publisher Paper paths 11. Route of paper through the high volume printer High volume printer paper path System components Bypass transport paper path Production publisher paper path High volume printer bypass transport paper path System Hardware SystemDocuSP controller Controller overview Moving the controller Accessing DocuSP remotely Remote WorkflowTape drives overview Do not 14 -track cartridge tape drive Peripheral cabinet 9-track and 18/36-track tape drives 15. Peripheral cabinet Paper sizing and print speed System components System components Necessary Precautions Cleaning and maintenance overview Routine maintenance Finisher precaution Storing paper Paper Conditioning paper Recommended temperature and humidity for Paper storage Paper conditioning Paper curl Preparing the paper tray Adding paper to tray 1 or Positioning the stack Using the custom transfer assist blade Paper Size Set Paper Size Measuring the paper curl Adjusting for paper curl Move green Decurler lever Locating the decurler lever Adjusting the decurler lever Replacing the black dry ink bottle Maintaining the printerReplace the black dry ink bottle Removing the empty bottle 10 Removing the paper seal Replacing the highlight color container 11 Highlight color container Changing the highlight color Customer Changeable Units Removing the CCU using the CCU cart 12 Leveling the cart 13 Unlatching the CCU 15 Closing the top cover Inserting a CCU 17 Turning the backup roller handle Counterclockwise Storing the cart and CCU Removing the CCU using the service stand 19 Unlatching the CCU 20 Removing the CCU from the printer Adding fuser shield 21 Opening the fuser drawer 22 Preparing to add fuser blend 23 Adding the fuser blend Replacing the 128/155/180 HLC developer waste container Waste containers 26 Opening the HLC module door Replacing the 128/155/180 toner waste bottle 27 Flat cap on waste bottle 29 Wire module retainer springs Wire Module Removal and Replacement Routinemaintenance Cleaning the 18/36-track cartridge tape drive Cleaning the system and its components Cleaning the DVD drive Cleaning the 26-track cartridge tape driveCleaning the diskette drive Cleaning the Q850 and Q861 sensor Cleaning the sensors and the reflecting surfaces 30 Area 4 and green handle Cleaning the Q1106 and Q1166 sensors Cleaning the Q1011/1009 sensor and mirror 33 Q1106 and Q1166 sensors Cleaning the Q1107 sensor 34 Q1107 sensor Cleaning the Q1164 sensor Cleaning the exterior surfaces of the system Cleaning the display Clearing the Q1201 sensor Clearing or cleaning the finisher sensors 37 Locating the Q1201 sensor Clearing the Q1202 and Q1203 sensors 38 Locating the Q1202 and Q1203 sensors 40 Locating the Q1222 and Q1210 sensors Cleaning the Q1222 and Q1210 sensors 41 Locating the Q1222 and Q1210 sensors Clearing the Q1205, Q1206, and Q1207 sensors 42 Locating the Q1205, Q1206, and Q1207 sensors Clearing the Q1213 sensor 43 Q1213 sensor Clearing the Q1221, Q1218, and Q1227 sensors 44 Locating the Q1221, Q1218, and Q1227 sensors Cleaning the binder 45 Opening the binder drawer Cleaning the binder platen Cleaning the binder tape guides 48 Cleaning the binder platen Cleaning the flappers 49 Cleaning the flappers Cleaning the calipers Replacing the stitcher spool a Closing the binder 51 Releasing the stitcher head 52 Removing the stitcher wire plug 53 Removing the wire from the tubing 55 The measuring bracket 57 Replacing the pin 58 Removing the paper wrapper Storing the binder tape reels 60 Storing binder tape in a cool, dry place 62 Opening the binder drawer Replacing the binder tape reel 63 Removing the tape 65 Locking the reel 67 Threading the tape to the pressure roll 69 Cutting the tape Adjusting the binder tape registration 70 Locating the binder tape knob 71 Adjusting the tape position up Routine maintenance Printer faults and fault windows How problems are displayed When a fault occurs Resolving a processor problemResolving a processor problem ProblemSolving Sheets from the fuser ProblemSolving Clearing paper jams Solving print quality problemsChecking job integrity following a paper jam Area Area Area Area Using the pinch lever to access area 10 Area 11 all feeder/stackers 11 Area 12 all feeder/stackers 12 Area Clearing paper jams in the Feeder/Stackers 14 Area 15 Area 16 Area 17 Area Clearing a paper jam in the bypass transport 18 Area 19 Area Clearing a misfeed feeder tray fault ProblemSolving Incorrect paper size message Finisher problems Interposer problemsResolving a finisher problem Resolving a finisher problem Binder tape fault 23 Stitcher head release handle Stitcher spool a fault 24 Removing the stitcher wire plug 25 Cutting the wire 27 Removing the wire fragments Checking paper curl Customer Support Center 29 Location of printing system serial number Problem Solving Printer rates DocuTech printer specificationsPaper tray capacities All trays Technical information Inverter Additional paper capacitiesTop tray Stacker Stock storage Printer satisfaction guidesImproving the feeding reliability Stitches per spool Satisfaction guide for paper trays 1 Stock satisfaction guides Satisfaction guide for paper trays 3, 4, 5, Satisfaction guide for 2-sided printing Using various stocks Stock Type Instructions for use Satisfaction guide for various stocks Technicalinformation Stock width impact on system performance Using non-standard stock Background Paper stock rotationStock length impact on system performance Common US paper sizes Limitations Other paper sizes that can be rotated 10. Stacker capacity Finisher satisfaction guides 11. Stitcher satisfaction guide 12. Binder satisfaction guide 11. Stitcher satisfaction guide 13. Top tray satisfaction guide 13. Top tray satisfaction guide Customer support Xerox support services Operator training Supplies service Service and supplies Meter reading and reporting Routine maintenanceConsumable supplies table Consumable supplies Labels TransparenciesGummed Black Wire Modules CleaningStitcher Wire Royal Blue Supplies checklist Description Quantity Date of order Ordered