Operator
 USA
 Domestic/Household Environment
Product Recycling and Disposal
European Union
Professional/Business Environment
 DocuTech 128/155/180 HighLight Color Operator Guide
 Table of Contents
 Problem Solving
Technical information
 Service and supplies
 DocuTech 128/155/180 HighLight Color Operator Guide
 Introduction
 Conventions
 System safety
Laser safety
 Ozone safety
Operation safety
 European Union declaration of conformity
 Safety notices
 Electricity at Work Regulation UK
Regulation
 Check your understanding
 Equipment in my premises
Would like to carry out my own safety tests on the Xerox
Additional queries
Require records of all tests
 Safety notices
 Electronic reprographics process
DocuSP controller DocuTech Printer
 Functional overview
Optional Components
 Data stream resolution
Data formats supported
 Paper weights
Stock specifications
Special stocks
 General paper characteristics
Graphical user interface overview
 Input queue
System software and job flow
Job
Decomposer
 Printer overview
Output queue
Printer
 High volume printer
Feeder/paper tray High volume printer
 Ready to Open
Indicator
Trays 3, 4, 5, and 6 high-capacity trays 2600 sheets each
Please Wait
 Sample tray
Purge tray
 Inverter feeder/stacker
On stackers
 Feeder/stacker modules
 More High volume printer configurations
 Production publisher
Convenience tray
 Interposer
Interposer production publisher only
 Finisher
Bindexer
Stitcher
 Top tray
Stacker
Binder
Bypass transport
 Bypass transport on the production publisher
Bypass transport on the High volume printer
By 10 inch enablement kit
Paper paths
 High volume printer paper path
11. Route of paper through the high volume printer
 System components
 Production publisher paper path
Bypass transport paper path
 High volume printer bypass transport paper path
 DocuSP controller
System
System Hardware
Controller overview
 Tape drives overview
Accessing DocuSP remotely Remote Workflow
Moving the controller
Do not
 Peripheral cabinet 9-track and 18/36-track tape drives
14 -track cartridge tape drive
 Paper sizing and print speed
15. Peripheral cabinet
 System components
 System components
 Cleaning and maintenance overview
Necessary Precautions
 Finisher precaution
Routine maintenance
 Paper
Storing paper
 Recommended temperature and humidity for Paper storage
Conditioning paper
 Paper curl
Paper conditioning
 Adding paper to tray 1 or
Preparing the paper tray
 Using the custom transfer assist blade
Positioning the stack
 Paper Size Set Paper Size
 Adjusting for paper curl
Measuring the paper curl
 Move green Decurler lever
 Adjusting the decurler lever
Locating the decurler lever
 Maintaining the printer
Replacing the black dry ink bottle
Replace the black dry ink bottle
 Removing the empty bottle
 Replacing the highlight color container
10 Removing the paper seal
 11 Highlight color container
 Removing the CCU using the CCU cart
Changing the highlight color Customer Changeable Units
 12 Leveling the cart
 13 Unlatching the CCU
 Inserting a CCU
15 Closing the top cover
 17 Turning the backup roller handle Counterclockwise
 Removing the CCU using the service stand
Storing the cart and CCU
 19 Unlatching the CCU
 Adding fuser shield
20 Removing the CCU from the printer
 21 Opening the fuser drawer
 22 Preparing to add fuser blend
 23 Adding the fuser blend
 Waste containers
Replacing the 128/155/180 HLC developer waste container
 Replacing the 128/155/180 toner waste bottle
26 Opening the HLC module door
 27 Flat cap on waste bottle
 Wire Module Removal and Replacement
29 Wire module retainer springs
 Routinemaintenance
 Cleaning the system and its components
Cleaning the 18/36-track cartridge tape drive
 Cleaning the 26-track cartridge tape drive
Cleaning the DVD drive
Cleaning the diskette drive
 Cleaning the sensors and the reflecting surfaces
Cleaning the Q850 and Q861 sensor
 30 Area 4 and green handle
 Cleaning the Q1011/1009 sensor and mirror
Cleaning the Q1106 and Q1166 sensors
 Cleaning the Q1107 sensor
33 Q1106 and Q1166 sensors
 Cleaning the Q1164 sensor
34 Q1107 sensor
 Cleaning the display
Cleaning the exterior surfaces of the system
 Clearing or cleaning the finisher sensors
Clearing the Q1201 sensor
 Clearing the Q1202 and Q1203 sensors
37 Locating the Q1201 sensor
 38 Locating the Q1202 and Q1203 sensors
 Cleaning the Q1222 and Q1210 sensors
40 Locating the Q1222 and Q1210 sensors
 Clearing the Q1205, Q1206, and Q1207 sensors
41 Locating the Q1222 and Q1210 sensors
 Clearing the Q1213 sensor
42 Locating the Q1205, Q1206, and Q1207 sensors
 Clearing the Q1221, Q1218, and Q1227 sensors
43 Q1213 sensor
 Cleaning the binder
44 Locating the Q1221, Q1218, and Q1227 sensors
 45 Opening the binder drawer
 Cleaning the binder tape guides
Cleaning the binder platen
 Cleaning the flappers
48 Cleaning the binder platen
 Cleaning the calipers
49 Cleaning the flappers
 Closing the binder
Replacing the stitcher spool a
 51 Releasing the stitcher head
 52 Removing the stitcher wire plug
 53 Removing the wire from the tubing
 55 The measuring bracket
 57 Replacing the pin
 58 Removing the paper wrapper
 Storing the binder tape reels
 60 Storing binder tape in a cool, dry place
 Replacing the binder tape reel
62 Opening the binder drawer
 63 Removing the tape
 65 Locking the reel
 67 Threading the tape to the pressure roll
 Adjusting the binder tape registration
69 Cutting the tape
 70 Locating the binder tape knob
 71 Adjusting the tape position up
 Routine maintenance
 How problems are displayed
Printer faults and fault windows
 Resolving a processor problem
When a fault occurs
Resolving a processor problem
 ProblemSolving
 Sheets from the fuser
 ProblemSolving
 Solving print quality problems
Clearing paper jams
Checking job integrity following a paper jam
 Area
 Area
 Area
 Area
 Using the pinch lever to access area
 10 Area 11 all feeder/stackers
 11 Area 12 all feeder/stackers
 Clearing paper jams in the Feeder/Stackers
12 Area
 14 Area
 15 Area
 16 Area
 Clearing a paper jam in the bypass transport
17 Area
 18 Area
 Clearing a misfeed feeder tray fault
19 Area
 ProblemSolving
 Incorrect paper size message
 Interposer problems
Finisher problems
Resolving a finisher problem
 Resolving a finisher problem
 Binder tape fault
 Stitcher spool a fault
23 Stitcher head release handle
 24 Removing the stitcher wire plug
 25 Cutting the wire
 27 Removing the wire fragments
 Customer Support Center
Checking paper curl
 29 Location of printing system serial number
 Problem Solving
 Paper tray capacities
DocuTech printer specifications
Printer rates
All trays
 Technical information
 Top tray
Additional paper capacities
Inverter
Stacker
 Improving the feeding reliability
Printer satisfaction guides
Stock storage
Stitches per spool
 Stock satisfaction guides
Satisfaction guide for paper trays 1
 Satisfaction guide for paper trays 3, 4, 5,
 Using various stocks
Satisfaction guide for 2-sided printing
 Satisfaction guide for various stocks
Stock Type Instructions for use
 Technicalinformation
 Using non-standard stock
Stock width impact on system performance
 Paper stock rotation
Background
Stock length impact on system performance
 Limitations
Common US paper sizes
 Other paper sizes that can be rotated
 Finisher satisfaction guides
10. Stacker capacity
 11. Stitcher satisfaction guide
 11. Stitcher satisfaction guide
12. Binder satisfaction guide
 13. Top tray satisfaction guide
 13. Top tray satisfaction guide
 Xerox support services
Customer support
 Supplies service
Operator training
 Service and supplies
 Routine maintenance
Meter reading and reporting
Consumable supplies table
 Consumable supplies
 Transparencies
Labels
Gummed
 Black
 Stitcher Wire
Cleaning
Wire Modules
Royal Blue
 Supplies checklist
 Description Quantity Date of order Ordered