Black | Xerox 128 instruction

			Service and supplies

	Item	Description		U.S. part number

	Dry Ink Black	Packaged 3 cartridges per		6R206 (US/CA)
		carton. 220K/carton with 6%
		black only area coverage

	Dry Ink Blue	300K/Carton with 1.5% area		6R1191 (US/CA)
		coverage as highlight color		6R90343 (EU)

	Dry Ink Red	300K/Carton with 1.5% area		6R1192 (US/CA)
		coverage as highlight color		6R90344 (EU)

	Dry Ink Green	300K/Carton with 1.5% area		6R1193 (US/CA)
		coverage as highlight color		6R90345 (EU)

	Dry Ink Royal	300K/Carton with 1.5% area		6R1255 (US/CA)
	Blue	coverage as highlight color		6R90356 (EU)

	Dry Ink Cardinal	300K/Carton with 1.5% area		6R1277 (US/CA)
	Red	coverage as highlight color		6R90358 (EU)

	Dry Ink Cyan	300K/Carton with 1.5% area		6R1284 (US/CA)
		coverage as highlight color		6R90359 (EU)

	Dry Ink Waste	500K/bottle		93K1393
	Bottle

	HLC Developer	800K/bottle with 1.5% highlight		604K24870 (4)
	Waste Container	color area coverage

	Black	Packaged 2 bottles per carton.		5R161 (US/CA)
	Developer	Developer effective life is		5R90095 (EU)
		dependent upon the number of
		charged images printed and the
		size of the stock. Xerox
		developer is guaranteed by
		Xerox for 500,000 pages of 8.5 x
		11 inches (216 x 279 mm or A4)
		stock. Effective life is
		approximately one carton per
		500,000 pages.

	Blue Developer	Packaged 2 bottles per carton.		5R688
		Effective life is approximately
		one carton per 500,000 pages.

	Red Developer	Packaged 2 bottles per carton.		5R689
		Effective life is approximately
		one carton per 500,000 pages.

	Green	Packaged 2 bottles per carton.		5R690
	Developer	Effective life is approximately
		one carton per 500,000 pages.

	Cardinal Red	Packaged 2 bottles per carton.		5R717
	Developer	Effective life is approximately
		one carton per 500,000 pages.

DocuTech 128/155/180 HighLight Color Operator Guide

6- 7

Image 171

Xerox 128 manual Black

Contents

Operator USA Professional/Business Environment Product Recycling and DisposalEuropean Union Domestic/Household Environment DocuTech 128/155/180 HighLight Color Operator Guide Table of Contents Technical information Problem Solving Service and supplies DocuTech 128/155/180 HighLight Color Operator Guide Introduction Conventions Laser safety System safety Operation safety Ozone safety European Union declaration of conformity Safety notices Regulation Electricity at Work Regulation UK Check your understanding Require records of all tests Would like to carry out my own safety tests on the XeroxAdditional queries Equipment in my premises Safety notices DocuSP controller DocuTech Printer Electronic reprographics process Optional Components Functional overview Data formats supported Data stream resolution Paper weights Stock specificationsSpecial stocks Graphical user interface overview General paper characteristics Decomposer System software and job flowJob Input queue Printer overview Output queuePrinter Feeder/paper tray High volume printer High volume printer Please Wait IndicatorTrays 3, 4, 5, and 6 high-capacity trays 2600 sheets each Ready to Open Purge tray Sample tray On stackers Inverter feeder/stacker Feeder/stacker modules More High volume printer configurations Convenience tray Production publisher Interposer production publisher only Interposer Finisher BindexerStitcher Bypass transport StackerBinder Top tray Paper paths Bypass transport on the High volume printerBy 10 inch enablement kit Bypass transport on the production publisher 11. Route of paper through the high volume printer High volume printer paper path System components Bypass transport paper path Production publisher paper path High volume printer bypass transport paper path Controller overview SystemSystem Hardware DocuSP controller Do not Accessing DocuSP remotely Remote WorkflowMoving the controller Tape drives overview 14 -track cartridge tape drive Peripheral cabinet 9-track and 18/36-track tape drives 15. Peripheral cabinet Paper sizing and print speed System components System components Necessary Precautions Cleaning and maintenance overview Routine maintenance Finisher precaution Storing paper Paper Conditioning paper Recommended temperature and humidity for Paper storage Paper conditioning Paper curl Preparing the paper tray Adding paper to tray 1 or Positioning the stack Using the custom transfer assist blade Paper Size Set Paper Size Measuring the paper curl Adjusting for paper curl Move green Decurler lever Locating the decurler lever Adjusting the decurler lever Maintaining the printer Replacing the black dry ink bottleReplace the black dry ink bottle Removing the empty bottle 10 Removing the paper seal Replacing the highlight color container 11 Highlight color container Changing the highlight color Customer Changeable Units Removing the CCU using the CCU cart 12 Leveling the cart 13 Unlatching the CCU 15 Closing the top cover Inserting a CCU 17 Turning the backup roller handle Counterclockwise Storing the cart and CCU Removing the CCU using the service stand 19 Unlatching the CCU 20 Removing the CCU from the printer Adding fuser shield 21 Opening the fuser drawer 22 Preparing to add fuser blend 23 Adding the fuser blend Replacing the 128/155/180 HLC developer waste container Waste containers 26 Opening the HLC module door Replacing the 128/155/180 toner waste bottle 27 Flat cap on waste bottle 29 Wire module retainer springs Wire Module Removal and Replacement Routinemaintenance Cleaning the 18/36-track cartridge tape drive Cleaning the system and its components Cleaning the 26-track cartridge tape drive Cleaning the DVD driveCleaning the diskette drive Cleaning the Q850 and Q861 sensor Cleaning the sensors and the reflecting surfaces 30 Area 4 and green handle Cleaning the Q1106 and Q1166 sensors Cleaning the Q1011/1009 sensor and mirror 33 Q1106 and Q1166 sensors Cleaning the Q1107 sensor 34 Q1107 sensor Cleaning the Q1164 sensor Cleaning the exterior surfaces of the system Cleaning the display Clearing the Q1201 sensor Clearing or cleaning the finisher sensors 37 Locating the Q1201 sensor Clearing the Q1202 and Q1203 sensors 38 Locating the Q1202 and Q1203 sensors 40 Locating the Q1222 and Q1210 sensors Cleaning the Q1222 and Q1210 sensors 41 Locating the Q1222 and Q1210 sensors Clearing the Q1205, Q1206, and Q1207 sensors 42 Locating the Q1205, Q1206, and Q1207 sensors Clearing the Q1213 sensor 43 Q1213 sensor Clearing the Q1221, Q1218, and Q1227 sensors 44 Locating the Q1221, Q1218, and Q1227 sensors Cleaning the binder 45 Opening the binder drawer Cleaning the binder platen Cleaning the binder tape guides 48 Cleaning the binder platen Cleaning the flappers 49 Cleaning the flappers Cleaning the calipers Replacing the stitcher spool a Closing the binder 51 Releasing the stitcher head 52 Removing the stitcher wire plug 53 Removing the wire from the tubing 55 The measuring bracket 57 Replacing the pin 58 Removing the paper wrapper Storing the binder tape reels 60 Storing binder tape in a cool, dry place 62 Opening the binder drawer Replacing the binder tape reel 63 Removing the tape 65 Locking the reel 67 Threading the tape to the pressure roll 69 Cutting the tape Adjusting the binder tape registration 70 Locating the binder tape knob 71 Adjusting the tape position up Routine maintenance Printer faults and fault windows How problems are displayed Resolving a processor problem When a fault occursResolving a processor problem ProblemSolving Sheets from the fuser ProblemSolving Solving print quality problems Clearing paper jamsChecking job integrity following a paper jam Area Area Area Area Using the pinch lever to access area 10 Area 11 all feeder/stackers 11 Area 12 all feeder/stackers 12 Area Clearing paper jams in the Feeder/Stackers 14 Area 15 Area 16 Area 17 Area Clearing a paper jam in the bypass transport 18 Area 19 Area Clearing a misfeed feeder tray fault ProblemSolving Incorrect paper size message Interposer problems Finisher problemsResolving a finisher problem Resolving a finisher problem Binder tape fault 23 Stitcher head release handle Stitcher spool a fault 24 Removing the stitcher wire plug 25 Cutting the wire 27 Removing the wire fragments Checking paper curl Customer Support Center 29 Location of printing system serial number Problem Solving All trays DocuTech printer specificationsPrinter rates Paper tray capacities Technical information Stacker Additional paper capacitiesInverter Top tray Stitches per spool Printer satisfaction guidesStock storage Improving the feeding reliability Satisfaction guide for paper trays 1 Stock satisfaction guides Satisfaction guide for paper trays 3, 4, 5, Satisfaction guide for 2-sided printing Using various stocks Stock Type Instructions for use Satisfaction guide for various stocks Technicalinformation Stock width impact on system performance Using non-standard stock Paper stock rotation BackgroundStock length impact on system performance Common US paper sizes Limitations Other paper sizes that can be rotated 10. Stacker capacity Finisher satisfaction guides 11. Stitcher satisfaction guide 12. Binder satisfaction guide 11. Stitcher satisfaction guide 13. Top tray satisfaction guide 13. Top tray satisfaction guide Customer support Xerox support services Operator training Supplies service Service and supplies Routine maintenance Meter reading and reportingConsumable supplies table Consumable supplies Transparencies LabelsGummed Black Royal Blue CleaningWire Modules Stitcher Wire Supplies checklist Description Quantity Date of order Ordered