FMD Controller and Helmet | Lincoln Electric SVM200-A guide

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F-52

TROUBLESHOOTING AND REPAIR

F-52

FMD CONTROLLER AND HELMET

REMOVAL AND REPLACEMENT PROCEDURE (continued)

FIGURE F.19 – FMD DEVICE LOCATION

DOOR

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FMD (HELMET)

FMD CONTROLLER

HORIZONTAL

MOUNTING

SHELF

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REMOVAL PROCEDURE 1. Remove input power.

2. Perform the

. Monitor and Pedestal Removal rocedure

3. Perform the Case Cover Removal Procedure.

4. Locate the FMD Controller. See Figure F.19.

5. Label and disconnect associated leads and cables attached to the FMD Controller. See wiring diagram.

6. Lift door on front of machine. See Figure F.19.

7. Using a 3/8 inch wrench, remove the two screws securing the FMD Controller access plate exposing the access hole. See Figure

F.20.

8. Disconnect sensor #2 plug from the polhemus module. See Figure F.18. See wiring diagram.

9. Remove any necessary cable ties.

10. Remove strain relief devices from wires and save for replacement procedure. See Figure

F.20.

11. Carefully negotiate the FMD Controller and sensor #2 plug out through the access panel.

The FMD Controller and Helmet are sold NOTE: and replaced as one unit.

VRTEX TM 360

Image 109

Lincoln Electric SVM200-A service manual FMD Controller and Helmet, Removal and Replacement Procedure

Contents

AD1332-2 VrtexPage ISAFETYi Electric Shock can kill Safety Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Safety Component Selective Treatment Identification Recycling Master Table of Contents for ALL Sections Table of Contents Installation Section Single Phase Input PowerExplosion Shock Hazard Vrtex 360 Virtual Reality Welding Trainer InstallationAD1332-1 Environmental Area Select Suitable LocationTilting High Frequency Interference PRO- Tection Multiple System Installations Design FeaturesGeneral Description Hardware Overview Front lower Front upperBolts Swing Arm Pin Collar PinsTable & Swing ARM SET-UP Cable Tie Grey Cable Additional Features 8INSTALLATIONA-8Monitor VGA Return to Section TOC Table of Contents Operation Section Front of Machine Operation VR GMAW/FCAW gun holder VR GMAW/FCAW GUN Hardware SpecificsVR Smaw Device VR GMAW/FCAW GUN Coupon Drawer Helmet FunctionsHelmet Lenses Coupons Coupon Insertion / Removal Swing ARM Rotation Post W/PIN Inserted in #18Table Rotation Login Screen Powering Up Your SystemLogin Screen Green Circular Button Location Measurement Units LanguageMenu Joint Configuration Selection Screen Joint Configuration SelectionJoint Configuration Chart Mild Steel Screen Stand Set-Up Screen Process Selection ScreenOverview PIN Positions 18 a Environment Screen Gas Set-Up Screen Incorrect Weld Settings Screen Travel Speed Visual CUE Push Buttons Instructor’s View screen Welder’s View screenTRAVEL/WORK Angle Instructors View Poor Weld Laser Screen Good Weld GRAPH, DEFECTS, DISCONTINUITIES, ETC Laser Screen Smaw Operation Bead Rend r Discontinuity Indicator Instructor Mode Update WeldometerTM 21OPERATIONB-21Weldometertm Tolerances Tolerance Editor USB Edit Tolerances Keyboard ScreenTolerances Keyboard Screen Back Tolerances Process Selection ScreenContinue Tolerances Equipment Settings Screen Tolerances Equipment Settings ScreenTolerances Value Modifying Tolerances Gas screen Tolerances Pattern and Aim Screen Coordinate Chart for Weld Placement PositionTolerances Welding Technique Parameters Pattern & AIM Screen Tolerances Weave Screen Tolerances Whip and Travel Speed ScreenWhip & Travel Speed Screen Tolerances Weave Screen Vrtex 360 Default Weld Process Settings Return to Section TOC Table of Contents Maintenance Section Cleaning & Maintenance FMD MaintenanceMonitor Figure D.1 Major Component Location Return to Section TOC 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Theory of Operation Figure E.3 Input Power & Distribution Input Power & Distribution Module Signal Digital Display LED PC Board Return to Section TOC 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2 PC Board Troubleshooting Procedures Troubleshooting and RepairElectric Shock Possible Areas Misadjustments Problems SymptomsRecommended Course of Action POWER-UP Problems Troubleshooting and Repair Function Problems Module Test USB InterfaceUser Interface Digital IO Module Test Supply Test Perform the FMD Control Unit Perform the Interface Digital Module IO Test Perform the Interface Digital ProcedureCPU Removal Polhemus See the Installation Section Studentsʼ reports are Not Studentsʼ reports can only Return to Section TOC Test Description VDC Supply Test ProcedureMaterials Needed VDC Supply Test Procedure 16TROUBLESHOOTING and REPAIRF-16Test Procedure Rocedure Removal Procedure Removal and Replacement Procedure 17TROUBLESHOOTING and REPAIRF-17 Return to Section TOC 12/15 VDC Supply Test Procedure 12/15 VDC Supply Test Procedure 20TROUBLESHOOTING and REPAIRF-20 Figure F.4 12/15 VDC Supply Lead Location Supply Removal and Replacement Procedure Return to Section TOC Face Mounted Display FMD Control Unit Test Figure F.5 FMD Location Face Mounted Display FMD Control Unit Test Case Cover Replacement Control Unit Removal and ReplacementMonitor Pedestal Replacement Procedure Perform the FMD Return to Section TOC Interface Digital Module I/O Test Procedure Interface Digital Module I/O Test Procedure 28TROUBLESHOOTING and REPAIRF-28Monitor and Pedestal Removal Figure F.8 Interface Digital Module I/O Rear 29TROUBLESHOOTING and REPAIRF-29 Return to Section TOC USB Interface Module Test Procedure USB Interface Module Test Procedure 32TROUBLESHOOTING and REPAIRF-32 Figure F.10 USB Interface Module Green LED Rear 33TROUBLESHOOTING and REPAIRF-33 Return to Section TOC Polhemus Interface Module Test Procedure Polhemus Interface Module Test Procedure 36TROUBLESHOOTING and REPAIRF-36 Perform the Polhemus Interface Module 37TROUBLESHOOTING and REPAIRF-37Monitor Pedestal Return to Section TOC Monitor and Pedestal Removal and Replacement Procedure Removal Procedure 1. Remove input power Power CordPhillips Screws See Retest After Repair Replacement Procedure Return to Section TOC Case Cover Removal and Replacement Procedure Monitor and Pedestal Removal Procedure Case Cover Removal and Replacement ProcedureRight Case Side Removal Left Case Side Removal Figure F.16 Drawer Release Tabs Perform the Monitor and Pedestal Replacement Procedure Return to Section TOC Polhemus Module Removal and Replacement Procedure Procedure Polhemus Module Removal and ReplacementRemoval Procedure Perform the Case Cover Removal Proc dure Front Return to Section TOC FMD Controller and Helmet Removal and Replacement Procedure FMD Controller and Helmet Removal and Replacement Procedure Monitor and Pedestal Figure F.20 Access Plate Return to Section TOC Relay PC Board Removal and Replacement Procedure Relay PC Board Removal and Replacement Procedure 56TROUBLESHOOTING and REPAIRF-56 Placement Procedure 57TROUBLESHOOTING and REPAIRF-57 Return to Section TOC 5VDC Supply Module Removal and Replacement Procedure See Figure F.24 Figure F.23 5 Volt Supply Location Figure F.24 5 Volt Supply Lead Locations Return to Section TOC 12/15VDC Supply Module Removal and Replacement Procedure See Figure F.26 Figure F.25 12/15 Volt Supply Module Location + + Return to Section TOC On Button Removal and Replacement Procedure Figure F.27 on Button Location On Button Removal and Replacement Procedure Perform the Case Cover Replacement Figure F.28 on Switch Leads Return to Section TOC Test Description Figure F.29 Interface Module Digital I/O Location Interface Module Digital I/O Ribbon Cable Slide SwitchUSB Screw Figure F.31 Shortcut to START-UP SIM Screen Shot Interface Module USB Removal and Replacement Procedure Figure F.33 Interface Module USB Location Interface Module USB Terminal Strip 16-PIN USB 0……………….See Figure F.36 Interface Module Digital USB Figure F.36 Measurements & Automation Return to Section TOC Display Board Removal and Replacement Procedure Figure F.37 Display LED Board Location Display Board See the Retest After Repair Figure F.38 Display LED Board Plug Location Return to Section TOC Materials Needed 5mm Wrench Motor Control Board Removal and Replacement Procedure Motor Control Board Rocedure Ver Removal Procedure Monitor Pedestal Placement Procedure Case Cover Replacement Rocedure Return to Section TOC VR Smaw Stick Device Removal and Replacement Procedure Figure F.41 VR Smaw Device Location VR Smaw Stick Device Figure F.42 Strain Relief Return to Section TOC Materials Needed 3/8 wrench VR GMAW/FCAW MIG Device Removal and Replacement Procedure Figure F.43 VR GMAW/FCAW Device Location VR GMAW/FCAW MIG Device Figure F.44 Strain Relief Return to Section TOC VGA Splitter Removal and Replacement Procedure Figure F.45 VGA Splitter Location VGA Splitter Removal and Replacement Procedure VGA VGA Plug 100 Table Swing ARM Removal and Replacement Procedure Figure F.48 Figure F.47 SOURCE’ Cable Connected to Polhemus Module Figure F.48 Case Back Rear 104 CPU Removal and Replacement Procedure CPU Removal and Replacement Procedure 106TROUBLESHOOTING and REPAIRF-106 Case Cover Replacement Procedure 107TROUBLESHOOTING and REPAIRF-107 Strain Relief 108TROUBLESHOOTING and REPAIRF-108Screws Figure F.52 CPU Plug Locations 109TROUBLESHOOTING and REPAIRF-109 Retest After Repair Process SettingsThis manual.Operation Section Table of Contents Diagram Section Schematic Entire Machine G3244-565 Electrical Diagrams Schematic Relay PC Board M22295-1D0 M22296 PC Board Assembly Relay PC BD M22296-1