Lincoln Electric SVM200-A service manual Electrical Diagrams, Schematic Entire Machine G3244-565

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G-2	ELECTRICAL DIAGRAMS	G-2
SCHEMATIC - ENTIRE MACHINE - G3244-565

VRTEX 360 MACHINE SCHEMATIC

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HOT

INPUT VOLTAGE

NON-CE ONLY

MONITOR

204A

NEUTRAL

M22219-3

RANGE

200A

115VAC-230VAC

GROUND

EMC FILTER

CB1

VGA IN

50/60 Hz

(CE MACHINES ONLY)

SINGLE PHASE INPUT

10A

CONNECTOR

L1

200A

200

201

HOT

204A Cx

L1 Cy

VGA1

VGA2

204

202

204A

NEUTRAL

L2

Cy

GND4

VGA IN

VGA SPLITTER

VGA OUT 1

S28157-33

VGA OUT 2

TO EARTH GROUND PER

VGA 6

THE NATIONAL

GND

+12V 0V

ELECTRICAL CODE

GND1

GND2

GND3

BASE

CASEBACK CASEFRONT CONTROL

PANEL

SPARE VGA ON CASEBACK

VGA 6

FMD POWER CABLE

WHITE

SMAW DEVICE

GND

1

SW1

HELMET

+5

2

BLACK

HMD CONTROL AND

3

GREEN

SW2

4

RED

HEADGEAR

S28157-59

5

YELLOW

SW3

USB INTERFACE

BROWN

VGA3

VGA3

+5V

6

ORANGE

SW4

VGA4

VGA4

0V

S28157-93

7

BLUE

8

A1

AUDIO IN

9

SENSOR

+

-

CS3

10

GREEN

S28157-123

RED PH.1

CS2

11

+

BLACK

CS1

12

M

PH.2

CS0

13

-

WHITE

SEN2

SD0

14

USB2

SD1

15

SCLK

16

SENSOR

SMAW

J3

S28157-124

RELAY PCB

CABLE 1

J2

M22296-1

USB2

AUDIO STYLE CONNECTOR

J50

P50

MIG

1J1

2J1

3J1

4J1

5J1

6J1

7J1

8J1

J4

8

GMAW TORCH

BLACK

1

TRIGGOR

RED

2

6

71

50U

81B

73

1

24

22

BROWN

3

4

98

99

SEN1

BLUE

4

2

WHITE

5

50T

SENSOR

CABLE 1

GREEN

6

S28157-124

SENSOR 1

YELLOW

7

+5V

POLHEMUS CONTROL

ORANGE

8

0V

S28157-121

9

CABLE

SENSOR 2

USB

10

SOURCE

11

PORT

POWER

SEN2

SOURCE

GREEN

12

62

14

USB3

RED

13

61

WHITE

15

63

BLACK

16

64

				STAND SOURCE		CABLE 2
				S28157-125 OR -126
			CABLE 2
						USB2
				USB3	USB3	USB2
				VGA1	VGA1
				VGA3	VGA3	COMPUTER ASSEMBLY
				VGA4	VGA4	M22219-2
				A1
				HOT
				NEUTRAL
LEAD COLORING CODE:		COMPONENT VALUE		GROUND
		UNITS:
B-BLACK	U-BLUE
		RESISTORS:				GREEN AUDIO OUT
G-GREEN	W-WHITE		OHMS/WATTS
O-ORANGE	Y-YELLOW	CAPACITORS:
R-RED	N- BROWN		MFD/VOLTS
CONNECTOR PIN NUMBERS:						A1
	EXAMPLE: THIS IS PIN 7					AUDIO OUT
1 2 3						LOCATED ON
	7 0F CONNECTOR J5
						CASE BACK
8	14	1 2 3	8
J5	LATCH

VIEW OF CONNECTOR ON PC BOARD

ELECTRICAL SYMBOLS PER E1537.

ALL COMPONENTS VIEWED FROM REAR

NO

50C

50B

NO

NO

WFS ENCODER 1

V ENCODER 2

31

37

35

50A

RED CIRCLE

JOYSTICK DOWN

JOYSTICK RIGHT

3

2

1

3

2

1

47

50N

45

50P

41

50D

43

NO

NO

50E

39

50H

33

50G

JOYSTICK LEFT

JOYSITCK UP

50F

50G

50E

50F

50J

50K

40 NO50H

48

NO

38

NO

42 NO

44 NO

50L

46 NO

50M

36 NO

SPLITTER POWER CABLE

TRIANGULAR (LEFT)

RECTANGULAR

RECTANGULAR

RECTANGULAR

RECTANGULAR

RECTANGULAR

TRIANGULAR (RIGHT)

32

-

+

-

+

-

+

-

+

-

+

-

+

-

+

FMD POWER CABLE

WHITE

30

RED

ORANGE

26

YELLOW

7

BLUE

GREEN

WHITE

28

5

3

DISPLAY PCB

81A

81C

81D

81E

81F

81G

81H

L11757-2

201

1J37 2J37

3J37

4J37

5J37

6J37 7J37

8J37

9J37

10J37

FMD POWER CABLE

202

SPLITTER POWER CABLE

LEFT (AC)

TERMINAL BLOCKS

214

202

213

212

211

210

216

214

201

MONITOR

HOT

NEUTRAL

GROUND

GND4

CABLEPOWER

25

SMAW

101A

RED 2 RED 3

RED 1

GREY 1

GREY 2

GREEN 1

GREEN 2

210

202

211

201

SWITCH 1

212

29

GMAW

213

27

FCAW

50Q

NEUTRAL

GROUND

CABLEPOWER SPLITTER

216

103A

103B

HOT

SWITCH 2

23

AC

21

DC+

50R

19

DC-

101B

103

103C

102A

102B

GND6

KEY SWITCH

COMPUTER

(TEST MODE)

GND5

NO

FMD

17

50S

ON SWITCH

20

91

50W

18

GREEN

3

4

MOTOR

90

5V POWER SUPPLY

12V POWER SUPPLY

11

PCB

90

91

S28157-80

NEUTRAL

HOT 0 +5V

NEUTRAL

HOT 0

12V

INPUT RELEAY

1 3 4

G

V+

101A

MCR1

72

71

103

GND5

102A

103B 50

2

L1

T1

81

GND6

102B

103C

61 62 63 64	72 73	POWER CABLE
USB1	90	91
	BLACK	A1
	A2

-+

50U

81B

50

RED

USB1

RIGHT (DC)

USB4

USB4

TERMINAL BLOCKS

50A

2

45 DEG

2

INP5.7 USB4 OUT P2.7

1

SMAW RELAY

1

3

50Q

50S

4

90 DEG

4

INP5.6

OUT P2.6

3

RIGHT WHITE LIGHT

5

BLUE 1

BLUE 2

WHITE 1

WHITE 2

81A

USB4

6

EXTENDED

6

INP5.5

OUT P2.5

5

GREEN LIGHT

7

WHITE 3

8

RETRACTED

8

INP5.4

OUT P2.4

7

BLUE LIGHT

81

50

10

INP5.3

OUT P2.3

9

50A

12

INP5.2

OUT P2.2

11

USB4

14

INP5.1

OUT P2.1

13

18

DIRECTION

16

INP5.0

OUT P2.0

15

KEY SWITCH (TEST MODE) 17

USB

18

OUT P4.7

INP1.7

17

50R

20

CLOCK

20

OUT P4.6

INP1.6

19

DC-

19

81A

USB5

USB5

PORT

22

"RST" RELAY

22

OUT P4.5

INP1.5

21

DC+

21

81B

50N

LOCATED

24 "SET" RELAY

24

OUT P4.4

INP1.4

23

AC

23

YELLOW LIGHT

26

26

OUT P4.3

INP1.3

25

SMAW

25

ON CASE

ORANGE LIGHT 28

28

OUT P4.2

INP1.2

27

FCAW

27

FRONT

RED LIGHT 30

30

OUT P4.1

INP1.1

29

GMAW

29

LEFT WHITE LIGHT 32

32

OUT P4.0

INP1.0

31

SELECT (RED) PB

31

50P

TRI. RIGHT SW

36

34

INP3.7

INP0.7

33

JOYSTICK UP

33

36

INP3.6

INP0.6

35

JOYSTICK RIGHT

35

50T

RECT. RED SW

38

38

INP3.5

INP0.5

37

JOYSTICK DOWN

37

50V

RECT. ORANGE SW 40

40

INP3.4

INP0.4

39

JOYSTICK LEFT

39

RECT. YEL. SW

42

42

INP3.3

INP0.3

41

V ENCODER 2 CH B

41

81A

RECT. BLUE SW 44

44

INP3.2

INP0.2

43

V ENCODER 2 CH A

43

RECT. GRN SW 46

46

INP3.1

INP0.1

45

WFS ENCODER 1 CH B

45

TRI. LEFT SW 48

48

INP3.0

INP0.0

47

WFS ENCODER 1 CH A

47

50V

50

GND

DO NOT USE

49

50W

USB INTERFACE

81B

COMPUTER

50U

DIGITAL I/O

S28157-91

50T

50V

50W

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R	A.06
	G3244-565

NOTE: This diagram is for reference only. It may not be accurate for allmachines covered by this manual.

VRTEX™ 360