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Lincoln Electric
SVM200-A
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171 pages, 9.59 Mb
NOTES
B-29 B-29
VRTEX
TM
360
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Contents
Main
SVM200-A
April, 2010
AD1332-2
VRTEX360
NOTICE
Page
VRTEXTM 360
i i
FOR ENGINE powered equipment.
WARNING
ELECTRIC AND MAGNETIC FIELDS may be dangerous
ii ii
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
iii iii
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
WELDING and CUTTING SPARKS can cause fire or explosion.
Refer to http://www.lincolnelectric.com/safetyfor additional safety information.
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
iv iv
VRTEXTM 360
PRCAUTIONS DE SRET
WARNINGS
Recycling Welding Equipment at End of Life
Waste Electrical and Electronic Equipment (WEEE)
Recycling
WEEE in Europe
This instruction is mandatory for equipment in Europe that displays this symbol:
- MASTER TABLE OF CONTENTS FOR ALL SECTIONS -
TABLE OF CONTENTS - INSTALLATION SECTION
GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL
U1 I1
TECHNICAL SPECIFICATIONS: VRTEX
C
360 - VIRTUAL REALITY WELDING TRAINER
TILTING
HIGH FREQUENCY INTERFERENCE PRO- TECTION
Safety Precautions
STRAPS
GENERAL DESCRIPTION
DESIGN FEATURES
HARDWARE UNCRATING:
HARDWARE OVERVIEW:
MULTIPLE SYSTEM INSTALLATIONS
FRONT (upper)
BOLTS
FRONT (lower)
Page
MONITOR:
ADDITIONAL FEATURES:
TRACKING SYSTEM FUNDAMENTALS:
MONITOR (Mounting Screws) Screws
Input Power
Page
TABLE OF CONTENTS - OPERATION SECTION
Page
USER INTERFACE OVERVIEW
HARDWARE SPECIFICS:
VR GMAW/FCAW GUN
VR SMAW DEVICE
Helmet
Coupon Drawer
5
4
1
Stand
Post
Coupon Positioning In Swing Arm
Table
Login Screen:
1. On Screen Keyboard
Powering Up Your System:
2. Language
3. Measurement Units
4. Menu
B-9 B-9
Joint Configuration Selection Screen:
JOINT CONFIGURATION CHART - MILD STEEL
Pipe
Plate
SMAW
Process Selection Screen:
Change Coupon Type
Stand Set-Up Screen:
Coupon Insertion
Table/Arm Rotation
Pin Positions
Environment Screen:
Gas Set-Up Screen:
Weld Machine Settings Screen:
Virtual Welding Overview
Polarity Selector
Upper Overlays
Push Buttons
Action Button
Visual Cues
New Coupon
White Screen Select Arrows
Welders View screen
Instructors View screen
LASER SCREEN
Technique Parameters
Page
VRTEX TM360
Pass number
Travel Direction
Bead Render
Discontinuity Indicator
End Pass
Instructor Mode
Update
Software
Configuration File
Options
Weldometer
Reset Trip
Save to File
Tolerance Editor
Choose Tolerance Set-up
Choose Tolerance to Load
Edit
USB Edit
Tolerances Keyboard Screen
Tolerances Joint Configuration Selection Screen
Tolerances Process Selection
Tolerances Value Modifying
Next & Previous
Prev Pass
Next Pass
Tolerances Equipment Settings
TEE PIPE GROOVE
COORDINATE CHART FOR WELD PLACEMENT (POSITION)
Tolerances Whip and Travel Speed
Tolerances Weave Screen
B-28 B-28
VRTEX 360 - Default Weld Process Settings
Page
Page
MAINTENANCE
CLEANING & MAINTENANCE FMD
Monitor
Page
Page
TABLE OF CONTENTS-THEORY OF OPERATION SECTION
E-1 E-1
12 VDC
VGA 3 + 4 AND AUDIO 2
FIGURE E.1 BLOCK LOGIC DIAGRAM
GENERAL DESCRIPTION
VGA 3 + 4 AND AUDIO 2
FIGURE E.2 - GENERAL DESCRIPTION
<
VRTEX 360 THEORY OF OPERATION
INPUT POWER & DISTRIBUTION
<
VRTEX 360 THEORY OF OPERATION
E-4 E-4
COMPUTER ASSEMBLY (CPU) FUNCTIONS, USER CONTROLS, INDICATORS & VIDEO/AUDIO COMPONENTS
12 VDC
VGA 3 + 4 AND AUDIO 2
FIGURE E.4 - COMPUTER ASSEMBLY (CPU) FUNCTIONS, USER CONTROLS, INDICATORS & VIDEO/AUDIO COMPONENTS
<
FMD CONTROL UNIT, POLHEMUS INTERFACE MODULE, WELDING STAND, HELMET, RELAY BOARD AND WELDING DEVICES
Page
TABLE OF CONTENTS - TROUBLESHOOTING AND REPAIR
HOW TO USE TROUBLESHOOTING GUIDE
VRTEX TM360
PC BOARD TROUBLESHOOTING PROCEDURES
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
5 VDC SUPPLY TEST PROCEDURE
5 VDC SUPPLY TEST PROCEDURE (continued)
5 VOLT SUPPLY
+ + - -
81 81 50 50
DPP25-5 N L
N LN L
DPP50-15DPP50-15
Page
12/15 VDC SUPPLY TEST PROCEDURE
12/15 VDC SUPPLY TEST PROCEDURE (continued)
12/15 VOLT SUPPLY
+ + - - + + - -
71 71 72 72
DPP25-5DPP25-5 N LN L
N LN L
DPP50-15DPP50-15
+ + - - + + - -
Ground (Green)
102B (White)
103C (Pink/Red)
Page
FACE MOUNTED DISPLAY (FMD) CONTROL UNIT TEST
FMD CONTROLLER HORIZONTAL MOUNTING SHELF
FACE MOUNTED DISPLAY (FMD) CONTROL UNIT TEST (continued)
DOOR
FMD (HELMET)
RED LED
FRONT
FACE MOUNTED DISPLAY (FMD) CONTROL UNIT TEST (continued)
Page
INTERFACE DIGITAL MODULE I/O TEST PROCEDURE
Page
INTERFACE DIGITAL MODULE I/O TEST PROCEDURE (continued)
Page
USB INTERFACE MODULE TEST PROCEDURE
Page
USB INTERFACE MODULE TEST PROCEDURE (continued)
Page
POLHEMUS INTERFACE MODULE TEST PROCEDURE
POLHEMUS INTERFACE MODULE TEST PROCEDURE (continued)
POLHEMUS MODULE HORIZONTAL MOUNTING SHELF
SENSOR 1 SENSOR 2 SOURCE
RS 232 USB CONFIG
ON OFF
FRONT
LED
BACK
POLHEMUS INTERFACE MODULE TEST PROCEDURE (continued)
Page
Page
Power Cord VGA
Phillips Screws (4)
Page
Page
CASE COVER REMOVAL AND REPLACEMENT PROCEDURE
CASE COVER REMOVAL AND REPLACEMENT PROCEDURE (continued)
Drawer Release Tabs
(one tab on each side)
CASE COVER REMOVAL AND REPLACEMENT PROCEDURE (continued)
Page
POLHEMUS MODULE REMOVAL AND REPLACEMENT PROCEDURE
POLHEMUS MODULE HORIZONTAL MOUNTING SHELF
POLHEMUS MODULE REMOVAL AND REPLACEMENT PROCEDURE (continued)
SENSOR 1 SENSOR 2 SOURCE
RS 232 USB CONFIG
ON OFF
FRONT
LED
BACK
POLHEMUS MODULE REMOVAL AND REPLACEMENT PROCEDURE (continued)
Page
Page
FMD CONTROLLER HORIZONTAL MOUNTING SHELF
DOOR
FMD (HELMET)
Page
Page
Page
RELAY BOARD
J4
J3 J2
PLUG J1
Page
Page
5 VOLT SUPPLY
+ + - -
+ + - - + + - -
Page
Page
12/15 VOLT SUPPLY
+ + - - + + - -
Page
ON BUTTON REMOVAL AND REPLACEMENT PROCEDURE
ON BUTTON
ON BUTTON REMOVAL AND REPLACEMENT PROCEDURE (continued)
Page
Page
INTERFACE MODULE DIGITAL I/O HORIZONTAL MOUNTING SHELF
INTERFACE MODULE (USB)
SLIDE SWITCH
USB
RIBBON CABLE
SCREW
Page
Page
Page
16-PIN TERMINAL STRIP
INTERFACE MODULE DIGITAL (USB)
Page
Page
DISPLAY BOARD REMOVAL AND REPLACEMENT PROCEDURE
DISPLAY BOARD
PLUG J37
(VIEWED FROM REAR)
DISPLAY BOARD
Page
MOTOR CONTROL BOARD REMOVAL AND REPLACEMENT PROCEDURE
MOTOR CONTROL BOARD
MOTOR CONTROL BOARD
Page
VR SMAW (STICK) DEVICE REMOVAL AND REPLACEMENT PROCEDURE
Page
VR SMAW (STICK) DEVICE
Page
Page
Page
Page
Page
VGA SPLITTER REMOVAL AND REPLACEMENT PROCEDURE
VGA SPLITTER
FMD CONTROLLER
VGA SPLITTER REMOVAL AND REPLACEMENT PROCEDURE (continued)
Page
TABLE SWING ARM REMOVAL AND REPLACEMENT PROCEDURE
SOURCE
TABLE SWING ARM
Page
CPU REMOVAL AND REPLACEMENT PROCEDURE
CPU
Page
Page
Page
RETEST AFTER REPAIR
Page
ELECTRICAL DIAGRAMS
A.06
VRTEX 360
SCHEMATIC - ENTIRE MACHINE - G3244-565
VRTEX 360 MACHINE SCHEMATIC
G3244-565
VIEW OF CONNECTOR ON PC BOARD
8 LATCH
EXAMPLE: THIS IS PIN 7 3
Page
ELECTRICAL DIAGRAMS
J2
J3
VRWELDER
56 TYP