Manuals / Lincoln Electric / Power Tools / Welder

Lincoln Electric SVM200-A service manual Schematic Relay PC Board M22295-1D0

Models: SVM200-A

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G-3

ELECTRICAL DIAGRAMS

G-3

SCHEMATIC - RELAY PC BOARD - M22295-1D0

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NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

VRTEX™ 360

Image 170

Lincoln Electric SVM200-A service manual Schematic Relay PC Board M22295-1D0

Contents

Vrtex AD1332-2Page ISAFETYi Safety Electric Shock can killWelding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Safety Recycling Component Selective Treatment IdentificationMaster Table of Contents for ALL Sections Table of Contents Installation Section Explosion Input PowerSingle Phase Shock HazardAD1332-1 InstallationVrtex 360 Virtual Reality Welding Trainer Tilting Select Suitable LocationEnvironmental Area High Frequency Interference PRO- TectionGeneral Description Design FeaturesMultiple System Installations Hardware OverviewBolts Front upperFront lower Table & Swing ARM SET-UP Pin Collar PinsSwing Arm Cable Tie Grey CableMonitor 8INSTALLATIONA-8Additional Features VGAReturn to Section TOC Table of Contents Operation Section Operation Front of MachineVR GMAW/FCAW gun holder VR Smaw Device Hardware SpecificsVR GMAW/FCAW GUN VR GMAW/FCAW GUNHelmet Lenses Helmet FunctionsCoupon Drawer CouponsTable Rotation Post W/PIN Inserted in #18Coupon Insertion / Removal Swing ARM Rotation Login Screen Powering Up Your SystemLogin Screen Green Circular Button LocationMenu LanguageMeasurement Units Joint Configuration Chart Mild Steel Joint Configuration SelectionJoint Configuration Selection Screen ScreenOverview Process Selection ScreenStand Set-Up Screen PIN Positions 18 a Gas Set-Up Screen Environment ScreenIncorrect Weld Settings Screen Push Buttons Travel Speed Visual CUETRAVEL/WORK Angle Welder’s View screenInstructor’s View screen Instructors View Poor WeldLaser Screen Laser Screen Good Weld GRAPH, DEFECTS, DISCONTINUITIES, ETCSmaw Operation Discontinuity Indicator Bead Rend rUpdate Instructor ModeWeldometertm 21OPERATIONB-21WeldometerTM Tolerance Editor TolerancesTolerances Keyboard Screen Tolerances Keyboard ScreenUSB Edit Continue Tolerances Process Selection ScreenBack Tolerances Value Modifying Tolerances Equipment Settings ScreenTolerances Equipment Settings Screen Tolerances Gas screenTolerances Welding Technique Parameters Coordinate Chart for Weld Placement PositionTolerances Pattern and Aim Screen Pattern & AIM ScreenWhip & Travel Speed Screen Tolerances Whip and Travel Speed ScreenTolerances Weave Screen Tolerances Weave ScreenVrtex 360 Default Weld Process Settings Return to Section TOC Table of Contents Maintenance Section Monitor MaintenanceCleaning & Maintenance FMD Figure D.1 Major Component Location Return to Section TOC 1TABLE of CONTENTS-THEORY of Operation Section E-1 Theory of Operation Figure E.2 General DescriptionInput Power & Distribution Figure E.3 Input Power & DistributionModule Signal Digital Display LED PC Board Return to Section TOC 1TABLE of Contents Troubleshooting and Repair F-1 2TROUBLESHOOTING and REPAIRF-2 HOW to USE Troubleshooting GuideElectric Shock Troubleshooting and RepairPC Board Troubleshooting Procedures Recommended Course of Action Problems SymptomsPossible Areas Misadjustments POWER-UP Problems Troubleshooting and Repair Function Problems User Interface USB InterfaceModule Test Digital IO Module TestSupply Test Perform the FMD Control Unit Perform the Interface Digital Module IO Test CPU Removal ProcedurePerform the Interface Digital PolhemusSee the Installation Section Studentsʼ reports are Not Studentsʼ reports can only Return to Section TOC Materials Needed VDC Supply Test ProcedureTest Description Test Procedure 16TROUBLESHOOTING and REPAIRF-16VDC Supply Test Procedure Rocedure Removal Procedure17TROUBLESHOOTING and REPAIRF-17 Removal and Replacement ProcedureReturn to Section TOC 12/15 VDC Supply Test Procedure 20TROUBLESHOOTING and REPAIRF-20 12/15 VDC Supply Test ProcedureSupply Removal and Replacement Procedure Figure F.4 12/15 VDC Supply Lead LocationReturn to Section TOC Face Mounted Display FMD Control Unit Test Face Mounted Display FMD Control Unit Test Figure F.5 FMD LocationMonitor Pedestal Replacement Procedure Control Unit Removal and ReplacementCase Cover Replacement Perform the FMDReturn to Section TOC Interface Digital Module I/O Test Procedure Monitor and Pedestal Removal 28TROUBLESHOOTING and REPAIRF-28Interface Digital Module I/O Test Procedure 29TROUBLESHOOTING and REPAIRF-29 Figure F.8 Interface Digital Module I/O RearReturn to Section TOC USB Interface Module Test Procedure 32TROUBLESHOOTING and REPAIRF-32 USB Interface Module Test Procedure33TROUBLESHOOTING and REPAIRF-33 Figure F.10 USB Interface Module Green LED RearReturn to Section TOC Polhemus Interface Module Test Procedure 36TROUBLESHOOTING and REPAIRF-36 Polhemus Interface Module Test ProcedureMonitor Pedestal 37TROUBLESHOOTING and REPAIRF-37Perform the Polhemus Interface Module Return to Section TOC Monitor and Pedestal Removal and Replacement Procedure Phillips Screws Power CordRemoval Procedure 1. Remove input power Replacement Procedure See Retest After RepairReturn to Section TOC Case Cover Removal and Replacement Procedure Right Case Side Removal Case Cover Removal and Replacement ProcedureMonitor and Pedestal Removal Procedure Left Case Side RemovalPerform the Monitor and Pedestal Replacement Procedure Figure F.16 Drawer Release TabsReturn to Section TOC Polhemus Module Removal and Replacement Procedure Removal Procedure Polhemus Module Removal and ReplacementProcedure Perform the Case Cover Removal Proc dureFront Return to Section TOC FMD Controller and Helmet Removal and Replacement Procedure Removal and Replacement Procedure FMD Controller and HelmetFigure F.20 Access Plate Monitor and PedestalReturn to Section TOC Relay PC Board Removal and Replacement Procedure 56TROUBLESHOOTING and REPAIRF-56 Relay PC Board Removal and Replacement Procedure57TROUBLESHOOTING and REPAIRF-57 Placement ProcedureReturn to Section TOC 5VDC Supply Module Removal and Replacement Procedure Figure F.23 5 Volt Supply Location See Figure F.24Figure F.24 5 Volt Supply Lead Locations Return to Section TOC 12/15VDC Supply Module Removal and Replacement Procedure Figure F.25 12/15 Volt Supply Module Location See Figure F.26+ + Return to Section TOC On Button Removal and Replacement Procedure On Button Removal and Replacement Procedure Figure F.27 on Button LocationFigure F.28 on Switch Leads Perform the Case Cover ReplacementReturn to Section TOC Test Description Interface Module Digital I/O Figure F.29 Interface Module Digital I/O LocationUSB Screw Slide SwitchRibbon Cable Figure F.31 Shortcut to START-UP SIM Screen Shot Interface Module USB Removal and Replacement Procedure Interface Module USB Figure F.33 Interface Module USB Location16-PIN Terminal StripInterface Module Digital USB USB 0……………….See Figure F.36Figure F.36 Measurements & Automation Return to Section TOC Display Board Removal and Replacement Procedure Display Board Figure F.37 Display LED Board LocationFigure F.38 Display LED Board Plug Location See the Retest After RepairReturn to Section TOC Motor Control Board Removal and Replacement Procedure Materials Needed 5mm WrenchRocedure Ver Removal Procedure Motor Control BoardCase Cover Replacement Rocedure Monitor Pedestal Placement ProcedureReturn to Section TOC VR Smaw Stick Device Removal and Replacement Procedure VR Smaw Stick Device Figure F.41 VR Smaw Device LocationFigure F.42 Strain Relief Return to Section TOC VR GMAW/FCAW MIG Device Removal and Replacement Procedure Materials Needed 3/8 wrenchVR GMAW/FCAW MIG Device Figure F.43 VR GMAW/FCAW Device LocationFigure F.44 Strain Relief Return to Section TOC VGA Splitter Removal and Replacement Procedure VGA Splitter Removal and Replacement Procedure Figure F.45 VGA Splitter LocationVGA Plug VGA100 Table Swing ARM Removal and Replacement Procedure Figure F.47 SOURCE’ Cable Connected to Polhemus Module Figure F.48Figure F.48 Case Back Rear 104 CPU Removal and Replacement Procedure 106TROUBLESHOOTING and REPAIRF-106 CPU Removal and Replacement Procedure107TROUBLESHOOTING and REPAIRF-107 Case Cover Replacement ProcedureScrews 108TROUBLESHOOTING and REPAIRF-108Strain Relief 109TROUBLESHOOTING and REPAIRF-109 Figure F.52 CPU Plug LocationsThis manual.Operation Section Process SettingsRetest After Repair Table of Contents Diagram Section Electrical Diagrams Schematic Entire Machine G3244-565Schematic Relay PC Board M22295-1D0 PC Board Assembly Relay PC BD M22296-1 M22296