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Lincoln Electric SVM200-A Problems Symptoms, Perform the Interface Digital Module IO Test

Models: SVM200-A

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F-10	TROUBLESHOOTING AND REPAIR	F-10
Observe Safety Guidelines detailed in the beginning of this manual.

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PROBLEMS

(SYMPTOMS)

The VRTEXTM 360 does not function correctly in the SMAW (stick) mode. But it functions correctly in the VR GMAW mode.

POSSIBLE AREAS OF

MISADJUSTMENT(S)

FUNCTION PROBLEMS Make certain the SMAW (stick) electrode device is connected properly.

Make sure the correct welding procedures are set.

RECOMMENDED

COURSE OF ACTION

Check for loose or faulty connections between the Motor Control PC Board and the VR SMAW Device. See the wiring diagram.

Check for loose or faulty connections between the Motor Control PC Board and the Relay PC Board. See the wiring diagram.

Make sure the Motor Control PC Board is receiving the 12VDC supply from the Relay PC Board. Check at leads #72 to #73. If the 12VDC is not present the Relay PC Board may be faulty. See the wiring diagram.

Check for loose or faulty connections at the ribbon cable, between the USB Digital I/O Module and the terminal block interface. Also check between the terminal block interface and the Relay Board. See the wiring diagram.

Perform the Interface Digital

Module IO Test.

The VR SMAW device may be faulty.

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CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed. Call 1-888-935-3878.

VRTEX TM 360

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Lincoln Electric SVM200-A service manual Problems Symptoms, Perform the Interface Digital Module IO Test

Contents

AD1332-2 VrtexPage ISAFETYi Electric Shock can kill SafetyWelding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Safety Component Selective Treatment Identification RecyclingMaster Table of Contents for ALL Sections Table of Contents Installation Section Shock Hazard Input PowerSingle Phase ExplosionVrtex 360 Virtual Reality Welding Trainer InstallationAD1332-1 High Frequency Interference PRO- Tection Select Suitable LocationEnvironmental Area TiltingHardware Overview Design FeaturesMultiple System Installations General DescriptionFront lower Front upperBolts Cable Tie Grey Cable Pin Collar PinsSwing Arm Table & Swing ARM SET-UPVGA 8INSTALLATIONA-8Additional Features MonitorReturn to Section TOC Table of Contents Operation Section Front of Machine OperationVR GMAW/FCAW gun holder VR GMAW/FCAW GUN Hardware SpecificsVR GMAW/FCAW GUN VR Smaw DeviceCoupons Helmet FunctionsCoupon Drawer Helmet LensesCoupon Insertion / Removal Swing ARM Rotation Post W/PIN Inserted in #18Table Rotation Green Circular Button Location Powering Up Your SystemLogin Screen Login ScreenMeasurement Units LanguageMenu Screen Joint Configuration SelectionJoint Configuration Selection Screen Joint Configuration Chart Mild SteelStand Set-Up Screen Process Selection ScreenOverview PIN Positions 18 a Environment Screen Gas Set-Up ScreenIncorrect Weld Settings Screen Travel Speed Visual CUE Push ButtonsInstructors View Poor Weld Welder’s View screenInstructor’s View screen TRAVEL/WORK AngleLaser Screen Good Weld GRAPH, DEFECTS, DISCONTINUITIES, ETC Laser ScreenSmaw Operation Bead Rend r Discontinuity IndicatorInstructor Mode UpdateWeldometerTM 21OPERATIONB-21Weldometertm Tolerances Tolerance EditorUSB Edit Tolerances Keyboard ScreenTolerances Keyboard Screen Back Tolerances Process Selection ScreenContinue Tolerances Gas screen Tolerances Equipment Settings ScreenTolerances Equipment Settings Screen Tolerances Value ModifyingPattern & AIM Screen Coordinate Chart for Weld Placement PositionTolerances Pattern and Aim Screen Tolerances Welding Technique ParametersTolerances Weave Screen Tolerances Whip and Travel Speed ScreenTolerances Weave Screen Whip & Travel Speed ScreenVrtex 360 Default Weld Process Settings Return to Section TOC Table of Contents Maintenance Section Cleaning & Maintenance FMD MaintenanceMonitor Figure D.1 Major Component Location Return to Section TOC 1TABLE of CONTENTS-THEORY of Operation Section E-1 Figure E.2 General Description Theory of OperationFigure E.3 Input Power & Distribution Input Power & DistributionModule Signal Digital Display LED PC Board Return to Section TOC 1TABLE of Contents Troubleshooting and Repair F-1 HOW to USE Troubleshooting Guide 2TROUBLESHOOTING and REPAIRF-2PC Board Troubleshooting Procedures Troubleshooting and RepairElectric Shock Possible Areas Misadjustments Problems SymptomsRecommended Course of Action POWER-UP Problems Troubleshooting and Repair Function Problems Digital IO Module Test USB InterfaceModule Test User InterfaceSupply Test Perform the FMD Control Unit Perform the Interface Digital Module IO Test Polhemus ProcedurePerform the Interface Digital CPU RemovalSee the Installation Section Studentsʼ reports are Not Studentsʼ reports can only Return to Section TOC Test Description VDC Supply Test ProcedureMaterials Needed Rocedure Removal Procedure 16TROUBLESHOOTING and REPAIRF-16VDC Supply Test Procedure Test ProcedureRemoval and Replacement Procedure 17TROUBLESHOOTING and REPAIRF-17Return to Section TOC 12/15 VDC Supply Test Procedure 12/15 VDC Supply Test Procedure 20TROUBLESHOOTING and REPAIRF-20Figure F.4 12/15 VDC Supply Lead Location Supply Removal and Replacement ProcedureReturn to Section TOC Face Mounted Display FMD Control Unit Test Figure F.5 FMD Location Face Mounted Display FMD Control Unit TestPerform the FMD Control Unit Removal and ReplacementCase Cover Replacement Monitor Pedestal Replacement ProcedureReturn to Section TOC Interface Digital Module I/O Test Procedure Interface Digital Module I/O Test Procedure 28TROUBLESHOOTING and REPAIRF-28Monitor and Pedestal Removal Figure F.8 Interface Digital Module I/O Rear 29TROUBLESHOOTING and REPAIRF-29Return to Section TOC USB Interface Module Test Procedure USB Interface Module Test Procedure 32TROUBLESHOOTING and REPAIRF-32Figure F.10 USB Interface Module Green LED Rear 33TROUBLESHOOTING and REPAIRF-33Return to Section TOC Polhemus Interface Module Test Procedure Polhemus Interface Module Test Procedure 36TROUBLESHOOTING and REPAIRF-36Perform the Polhemus Interface Module 37TROUBLESHOOTING and REPAIRF-37Monitor Pedestal Return to Section TOC Monitor and Pedestal Removal and Replacement Procedure Removal Procedure 1. Remove input power Power CordPhillips Screws See Retest After Repair Replacement ProcedureReturn to Section TOC Case Cover Removal and Replacement Procedure Left Case Side Removal Case Cover Removal and Replacement ProcedureMonitor and Pedestal Removal Procedure Right Case Side RemovalFigure F.16 Drawer Release Tabs Perform the Monitor and Pedestal Replacement ProcedureReturn to Section TOC Polhemus Module Removal and Replacement Procedure Perform the Case Cover Removal Proc dure Polhemus Module Removal and ReplacementProcedure Removal ProcedureFront Return to Section TOC FMD Controller and Helmet Removal and Replacement Procedure FMD Controller and Helmet Removal and Replacement ProcedureMonitor and Pedestal Figure F.20 Access PlateReturn to Section TOC Relay PC Board Removal and Replacement Procedure Relay PC Board Removal and Replacement Procedure 56TROUBLESHOOTING and REPAIRF-56Placement Procedure 57TROUBLESHOOTING and REPAIRF-57Return to Section TOC 5VDC Supply Module Removal and Replacement Procedure See Figure F.24 Figure F.23 5 Volt Supply LocationFigure F.24 5 Volt Supply Lead Locations Return to Section TOC 12/15VDC Supply Module Removal and Replacement Procedure See Figure F.26 Figure F.25 12/15 Volt Supply Module Location+ + Return to Section TOC On Button Removal and Replacement Procedure Figure F.27 on Button Location On Button Removal and Replacement ProcedurePerform the Case Cover Replacement Figure F.28 on Switch LeadsReturn to Section TOC Test Description Figure F.29 Interface Module Digital I/O Location Interface Module Digital I/ORibbon Cable Slide SwitchUSB Screw Figure F.31 Shortcut to START-UP SIM Screen Shot Interface Module USB Removal and Replacement Procedure Figure F.33 Interface Module USB Location Interface Module USBTerminal Strip 16-PINUSB 0……………….See Figure F.36 Interface Module Digital USBFigure F.36 Measurements & Automation Return to Section TOC Display Board Removal and Replacement Procedure Figure F.37 Display LED Board Location Display BoardSee the Retest After Repair Figure F.38 Display LED Board Plug LocationReturn to Section TOC Materials Needed 5mm Wrench Motor Control Board Removal and Replacement ProcedureMotor Control Board Rocedure Ver Removal ProcedureMonitor Pedestal Placement Procedure Case Cover Replacement RocedureReturn to Section TOC VR Smaw Stick Device Removal and Replacement Procedure Figure F.41 VR Smaw Device Location VR Smaw Stick DeviceFigure F.42 Strain Relief Return to Section TOC Materials Needed 3/8 wrench VR GMAW/FCAW MIG Device Removal and Replacement ProcedureFigure F.43 VR GMAW/FCAW Device Location VR GMAW/FCAW MIG DeviceFigure F.44 Strain Relief Return to Section TOC VGA Splitter Removal and Replacement Procedure Figure F.45 VGA Splitter Location VGA Splitter Removal and Replacement ProcedureVGA VGA Plug100 Table Swing ARM Removal and Replacement Procedure Figure F.48 Figure F.47 SOURCE’ Cable Connected to Polhemus ModuleFigure F.48 Case Back Rear 104 CPU Removal and Replacement Procedure CPU Removal and Replacement Procedure 106TROUBLESHOOTING and REPAIRF-106Case Cover Replacement Procedure 107TROUBLESHOOTING and REPAIRF-107Strain Relief 108TROUBLESHOOTING and REPAIRF-108Screws Figure F.52 CPU Plug Locations 109TROUBLESHOOTING and REPAIRF-109Retest After Repair Process SettingsThis manual.Operation Section Table of Contents Diagram Section Schematic Entire Machine G3244-565 Electrical DiagramsSchematic Relay PC Board M22295-1D0 M22296 PC Board Assembly Relay PC BD M22296-1