DANGER
Oil in Water Analyzer
OPERATING INSTRUCTIONS
Model
Teledyne Analytical Instruments
Warranty
Model
Copyright 1999 Teledyne Analytical Instruments
Part
Table of Contents
Part I: Control Section
Part II: Analysis Section
Model
Teledyne Analytical Instruments
Part I: Control Section
Model
Oil in Water Analyzer
of the Control/Analysis Unit
ii: Part
Table of Contents
Installation
Model 6600 Oil in Water Analyzer
Part I: Control Section
4 Maintenance
Part I:
A Appendix
iv: Part
Model 6600 Oil in Water Analyzer
Teledyne Analytical Instruments
Oil in Water Analyzer
Introduction
1.1Overview
Part I: Control Section
1 Introduction
1.3Main Features of the Analyzer
1.4Operator Interface
Model
Oil in Water Analyzer
1.4.1 UP/DOWN Switch
1.4.2 ESCAPE/ENTER Switch
Part I: Control Section
1-4:Part
1 Introduction
Model
Teledyne Analytical Instruments
Teledyne Analytical Instruments
Oil in Water Analyzer
Part I: Control Section
Figure 1-2:Model 6600 Interface Panel
Model
1.5Control Section Interface Panel
1 Introduction
• Analog Outputs
2.2Electrical Connections
Installation
2.1Unpacking the Control/Analysis Unit
Part I:
2-2:Part
2 Installation
115VAC
Model
Part I: Control Section
Part I:
Oil in Water Analyzer
Examples
Model
2 Installation
2-4:Part
Teledyne Analytical Instruments
Part I:
Alarm Relays
The connectors are
Oil in Water Analyzer
Model
2 Installation
2-6:Part
Digital Remote Cal Inputs
Oil in Water Analyzer
Table 2-3: RS-232Signals
Part I:
Part I: Control Section
Setting
2 Installation
Command
2-8:Part
Oil in Water Analyzer
2.3Testing the System
Part I:
Part I: Control Section
Model
2 Installation
2-10:Part
Teledyne Analytical Instruments
3.1Introduction
Operation
3.2Using the Controls
Part I
Model
3-2Part
3 Operation
3.2.1Mode/Function Selection
Operation
Part I
Oil in Water Analyzer
Teledyne Analytical Instruments
3 Operation
3.3The System Function
3-4Part
Model
Oil in Water Analyzer
3.3.1 Setting up an AUTO-CAL
Part I
Operation
3-6Part
3.3.2 Password Protection
3.3.2.1EnteringthePassword
3 Operation
Oil in Water Analyzer
3.3.2.2Installing or Changing the Password
Part I
Operation
Model
3-8Part
3 Operation
3.3.3 Logging Out
Oil in Water Analyzer
3.3.4 System Self-DiagnosticTest
Part I
Operation
Model
3-10Part
3 Operation
3.3.5 The Model Screen
Part I
3.3.7 Digital Filter Setup
Setting
Oil in Water Analyzer
3 Operation
3.3.8 Homogenizer Function Setup
3-12Part
Model
AUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE
3.3.9Hold/Track Setup
AUTOCAL HMGNZR TRACK CAL-HOLDER-TIMERMORE or
Part I
AUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE
3.3.10 Calibration/Hold Timer Setup
AUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE or
3-14Part
Adjust 4 ma
AUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE or
AUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE
Part I
3 Operation
3.4The Zero and Span Functions
3-16Part
Model
Oil in Water Analyzer
3.4.1.1Auto Mode Zeroing
Part I
Operation
3 Operation
3.4.1.2Manual Mode Zeroing
3-18Part
Model
Operation
Part I
Oil in Water Analyzer
3.4.1.3 Detector Failure
Model
3-20Part
3 Operation
How the offset value is selected
Part I
3.4.2.1Auto Mode Spanning
3.4.2.2Manual Mode Spanning
Oil in Water Analyzer
3 Operation
3.5The Alarms Function
3-22Part
Model
Oil in Water Analyzer
Decide whether you want the alarms to be set as
Part I
Operation
3 Operation
3.6The Range Select Function
3-24Part
Model
Operation
Part I
Oil in Water Analyzer
3.6.1 Manual Select/Define Range Screen
3 Operation
3.6.3 Precautions
3-26Part
Model
Oil in Water Analyzer
3.7The Analyze Function
Part I
Operation
3 Operation
3.8Programming
3-28Part
Model
Operation
Part I
Oil in Water Analyzer
3.8.1 The Set Range Screen
Model
3-30Part
3 Operation
3.8.2 The Curve Algorithm Screen
Oil in Water Analyzer
3.8.2.2 Auto Mode Linearization
Part I
Operation
Model
3-32Part
3 Operation
Teledyne Analytical Instruments
Maintenance
Maintenance
4.1Fuse Replacement
Part I:
Power
4.2System Self Diagnostic Test
4 Maintenance
4-2:Part
Part I:
Maintenance
4.3Major Internal Components
Part I: Control Section
4 Maintenance
Side View
Open Door
4-4:Part
Oil in Water Analyzer
Part II: Analysis Section
Model
of the Control/Analysis Unit
Maintenance
Table of Contents
Installation
ii: Part
Appendix
Part II:
Part II: Analysis Unit
Teledyne Analytical Instruments
iv: Part
Model 6600 Oil in Water Analyzer
Teledyne Analytical Instruments
1.1Method of Analysis
Operational Theory
1.0Introduction
Part II:
1 Operational Theory
1.2Optical Bench
1-2Part
Model
Part II:
Interconnection Diagram
1.3Photometer Amplifier
Oil in Water Analyzer
1 Operational Theory
1.4Automatic Zero System
1-4Part
Model
Oil in Water Analyzer
1.5System Description
Part II:
Operational Theory
1 Operational Theory
1.6Photometer
1-6Part
Model
Operational Theory
Part II:
Oil in Water Analyzer
LOWED TO OPERATE UNLESS PERSONNEL IN
1 Operational Theory
1.7Sample Systems
1-8Part
Model
2.1Unpacking the Analyzer
Installation
2.2Installing and Connecting the Analyzer
Part II:
2.2.5 Signal and Alarm Output Connections
2 Installation
2.2.2 Electrical Power Connections
2-2:Part
Part II:
2.3Testing the System
2.4Calibration 2.4.1 Calibration Fluids
Oil in Water Analyzer
Model
2 Installation
2-4:Part
2.4.2 Calibration
Maintenance
Maintenance
3.0Routine Maintenance
3.2System Visual Check and Response Procedure
3.4Suggested Preventive Maintenance Schedule
3 Maintenance
3.3Routine Maintenance
Part
3.5.2 Power Supply Test Points
Maintenance
3.5Service Procedures and Adjustments
Part
Model
3 Maintenance
Part
Teledyne Analytical Instruments
Oil in Water Analyzer
Maintenance
Part
Teledyne Analytical Instruments
Part
3 Maintenance
3.5.6 Setup of the Logarithmic Amplifier
Model
Part
Maintenance
3.5.8 Integrated Reference and Measuring Signals
Oil in Water Analyzer
Model
3 Maintenance
Part
Teledyne Analytical Instruments
Oil in Water Analyzer
Maintenance
Part
Teledyne Analytical Instruments
Part
3 Maintenance
3-10
Model
Model
Oil in Water Sample Conditioning System Operation
Part III: Sample System
OPERATING INSTRUCTIONS
Model 6620 Oil in Water Analyzer
Table of Contents
ii: Part
Teledyne Analytical Instruments
Part III:
Part III: Oil in Water
Teledyne Analytical Instruments
7.11
iv: Part
Model 6620 Oil in Water Analyzer
Teledyne Analytical Instruments
Oil in Water
1.0Introduction
Part III:
Part
2.2The Photometer Amplifier
2.0The Method of Analysis
2.1The Optical Bench
1-2Part
Part
Part III:
Oil in Water
The detector output, which is a sequence of pulses which directly reflect the photo energy transmitted by the measuring and reference filter, is a measure of the concentration of the component of interest in the sample. The difference of the energy in the measuring and reference pulse is exponentially related to the concentration of the component of interest
1-4Part
2.4 From B71046-0or customer’s piping schematic
2.3The Automatic Zero System
Part
Oil in Water
Oil in Water Piping Diagram B71046
Part III:
Part
Model
1-6Part
Part
Teledyne Analytical Instruments
Part
Part III:
Oil in Water
TOMER SPECIFIC PIPING
Part
3.0System Description
1-8Part
Model
3.1.2Sample Cell
3.1Photometer
3.1.1Source Module
Part III:
Part
3.1.3Detector Module
3.1.4Control/Analysis Unit
Model
3.4.1Sample Water Preconditioning System
3.3Electrical Connections
3.4The Sampling System
Part III:
PRESSURIZED INLET SAMPLE DELIVERY
Part
Model
CALIBRATION SAMPLE DELIVERY
3.4.2Zero Water Preconditioning System
Oil in Water Piping Diagram simplest
Homogenizing
Part III:
Part
3.4.3The Automatic Sample Cell Cleaning System
configured to measure non-dissolvedoil only
Model
Part
Part III:
Oil in Water
Entering the zero offset
Part
3.5The Signal Outputs
3.6Recorder Requirement
Model
3.8.1Auto Zero Circuit
3.7The Process Alarm System
3.8The amplifier PCB
Part III:
Part
3.8.2 Signal Failure Alarm
Detector Fail Check the Detector signal
Model
Oil in Water
4.0INSTALLATION
Part III:
Part
4.1User Connections
4.1.1Electrical Power Connections
4.1.4Signal and Alarm Output Connections
4.1.2Compressed Air Supply
Part III:
4.1.5 Sample Delivery System
4.1.6Safe Vent Drainage
Oil in Water
5.2Electronics Check
5.1Installation Check
5.0SYSTEM START-UP/CALIBRATION
Part
5.5Preparation for Calibration
5.3Electrical Check
5.4Sample Delivery Check
Part III:
Model
5.5.1Required Calibration Equipment
Part
Manual Sample Introduction
Part III:
5.5.2Acquisition of Representative Oil Sample
5.5.3Acquisition of Representative Sample Water
Oil in Water
Model
5.5.5Background Signal Level Determination
Part
1-26Part III Teledyne Analytical Instruments
Part
Part III:
Oil in Water
Interpretation of Observations
Part
Model
1-28Part III Teledyne Analytical Instruments
5.6.2Span Fluid Preparation
5.6Calibration with Prepared Sample
5.6.1Zero Fluid Preparation
Part III:
Model
5.6.3 Calibration
Part
1-30Part III Teledyne Analytical Instruments
Oil in Water
Setup of Internal Span Flag Calibration
Part III:
Part
SpanFilter
Part
Model
Sample System
Part
Part III:
Oil in Water
6.Analyze both samples in the laboratory
Model
5.6.5Calibration of the ultrasonic homogenizer
Part
1-34Part III Teledyne Analytical Instruments
5.7System Set-UpFor Automatic Operation
HomogenizerTuning
CORRELATION
5.7.1Set-upfor Automatic Sampling
Model
5.7.2Electronics Set-upfor Automatic Operation
Part
1-36Part III Teledyne Analytical Instruments
Part III:
6.1System Visual Check and Response Procedure
6.2Routine Maintenance
Oil in Water
DAILY
Part
Model
WEEKLY
Oil in Water
7.0SERVICE PROCEDURES AND ADJUSTMENTS
Part III:
Part
Model
7.2Set Up of the I to E Converter
Part
1-40Part III Teledyne Analytical Instruments
7.4The Inverting Amplifier
7.3Set Up of the Logarithmic Amplifier
7.5The Integrated Reference and Measuring Signals
Part III:
Model
7.6Sample Cell Maintenance
Part
CAUTION: wear UV goggles if lamp left on
Part III:
7.7Sample System Maintenance
7.8Zero Filter Replacement
Oil in Water
Model
7.9316 Zero Filter Cleaning Procedure
Part
1-44Part III Teledyne Analytical Instruments
PROCEDURE
7.10 Lamp Replacement
Phototube Replacement
7.11
8.1The Lamp Refuses to Light
8.0TROUBLESHOOTING SECTION
8.2Water Delivery Problems
8.2.1The Water Refuses to Flow Through the Tubing
Part III:
8.3Zero Drift Problems
8.2.2Sample Pump Failure
Oil in Water
A Site requirements
CommissioningandStart-up
Guide for Oil in Water Analyzer Systems
Part
B Installation
1 Electrical connections
apower
1Please refer to Section 1.5 Control Unit
4 See section for the Alarms Function
c DCS connections
3Sample Connections
drawings
see addendum drawings
Part III:
aPiping Diagram, see addendum drawings
bOutline drawing see addendum drawings
B Start up of System
7 Once assured sample inlet is proceed as follows
Part III:
E Set up of internal calibration span flag
FSet up for Automatic Sampling Sample System
Oil in Water
1-56Part III Teledyne Analytical Instruments
Part
Model
Automatic Operation and Routine Duties
Part
Part III:
Oil in Water
Teledyne Analytical Instruments
Operating Temperature: 0-50oC
Appendix
A-1Specifications
6600 Digital Control Module
Appendix
Typical Analytical Performance Specifications
Sample temperature
Models
Oil in Water Analyzer
A-2Recommended 2-YearSpare Parts List
Model
Appendix
Appendix
A-3Drawing List See manual addendum
Generic Drawing List
Models