Overview | Teledyne 6600 guide

Oil in Water Analyzer	Part I: Control Section

Introduction

1.1Overview

The Teledyne Analytical Instruments Model 6600 Control Section, together with a 6600 Analysis Section, is versatile microprocessor-based instrument.

Part I, of this manual covers the Model 6600 General Purpose, Bulk- head Mount Control Section. (The Analysis Section is covered in Part II of this manual, and Oil in Water application is covered in Part III) The Control Section is for indoor/outdoor use in hazardous environment only. The Analysis Section (or Remote Section) can be designed for a variety of hazardous environments. All Sections are mounted in a NEMA-4 enclosure (24”x20”x10”).

1.2Typical Applications when Configured with the appropriate Sample System

A few typical applications of the Model 6600 are:

•Offshore platforms, Produced Water, Sea Water

•Waste Water, Tank Farms, Fuel Depots, Refinery Effluents

•Oil Chemical Separators

•On-Board Ship

•Boiler Return Steam Condensate

•Process Cooling Water

•Bilge/Deballast Water Treatment

•Water Soluble Oils

•All Aromatic Hydrocarbons

•Many Organic Hydrocarbons (Contact Factory)

Teledyne Analytical Instruments

Part I: 1-1

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Teledyne 6600 manual Overview, Oil in Water Analyzer Part I Control Section

Contents

Teledyne Analytical Instruments Oil in Water Analyzer Copyright 1999 Teledyne Analytical Instruments Model Iii Table of Contents Model Teledyne Analytical Instruments Part I Control Section Model Installation Ii PartOperation Maintenance Part IAppendix Model 6600 Oil in Water Analyzer Iv Part Oil in Water Analyzer Part I Control Section Overview Main Features of the Analyzer Operator InterfaceIntroduction Model ESCAPE/ENTER Switch Model 6600 Controls, Indicators, and Connectors Model 6600 Interface Panel Control Section Interface Panel Electrical Connections Unpacking the Control/Analysis Unit 115VAC Installation Model Analog Output Connections Examples 10.4 Range Voltage Current mA Alarm Relays Part Data Carrier Detect RS-232 Sig RS-232 Pin Purpose Parameter Setting Command Description Testing the System Part Using the Controls IntroductionOil in Water Analyzer Operation Mode/Function Selection Operation Model Hierarchy of System Functions and Subfunctions System Function Setting up an AUTO-CAL EnteringthePassword Password Protection Installing or Changing the Password Logging Out System Self-Diagnostic Test Checking Linearity with Algorithm Operation Model Model Screen Setting 90% Response time Seconds Digital Filter Setup Set Ultra Sonic Homogenizer on Homogenizer Function Setup Hold/Track Setup Analog 4-20mA Output Calibartion Operation Model Calibration/Hold Timer Setup Manual control of filter and solenoids Algorithm Application Model Outcal Anlz Algorithmapplcation Model Outcal Anlz Zero and Span Functions Zero Cal Auto Mode Zeroing Manual Mode Zeroing Zero Offset Calibration Detector Failure Spanning How the offset value is selected Auto Mode Spanning Manual Mode SpanningOil in Water Analyzer Operation Span Cal Alarms Function Oil in Water Analyzer Operation Range Select Function Auto Screen Precautions Illustrates these schemes graphically Analyze Function Programming Oil in Water Analyzer Operation Set Range Screen Curve Algorithm Screen Auto Mode Linearization Ppm SO2 InputØ Part I Control Section Maintenance Fuse Replacement Maintenance Model 6600 Oil in Water Analyzer System Self Diagnostic TestPower Analog Major Internal Components PreampDetector Side View Open Door Part II Analysis Unit Part II Analysis Section Control/Analysis Unit Ii Part Part II Iv Part Oil in Water Analyzer Operational Theory Method of Analysis Operational Theory Model Optical Bench Photometer Amplifier Automatic Zero System Zero drift may occur in the following cases System Description Source Module Photometer Detector Module Sample Cell Sample Systems Unpacking the Analyzer Installing and Connecting the AnalyzerOil in Water Analyzer Part II Analysis Unit User Connections Signal and Alarm Output Connections Installation Model Electrical Power ConnectionsCompressed Air Supply Pipe Connections Calibration Calibration Fluids Method One Calibration Oil in Water Analyzer Maintenance Routine MaintenanceSystem Visual Check and Response Procedure Automatic operation and routine operational duties Maintenance Model Routine MaintenanceSuggested Preventive Maintenance Schedule Service Procedures and Adjustments Electronics Power Supply Test PointsSetup of the Signal Processing Front-End Amplifiers Oscilloscope Display of the I to E Converter Output Part Inverting Amplifier Setup of the Logarithmic Amplifier Interface Board Terminals Strip Battery-Powered Oscilloscope Synchronization Point Part Oil in Water Analyzer Maintenance Part Part III Oil in Water Part III Model 6620 Oil in Water Analyzer Table of Contents Part III Model 6620 Oil in Water Analyzer Oil in Water Part Introduction Optical Bench Method of AnalysisPhotometer Amplifier Part Model Part III Automatic Zero System From B71046-0 or customer’s piping schematic Oil in Water Piping Diagram B71046 Part Part III System Description Photometer Source ModuleSample Cell Detector Module Control/Analysis UnitPart III Teledyne Analytical Instruments Sampling System Sample Water Preconditioning System Electrical Connections Pressurized Inlet Sample Delivery Zero Water Preconditioning System Homogenizing Ultra clean process applications for leaks into the like Automatic Sample Cell Cleaning System Entering the zero offset Recorder Requirement Signal Outputs Process Alarm System Amplifier PCBAuto Zero Circuit Detector Fail Check Detector signal Signal Failure Alarm Installation Signal and Alarm Output Connections Electrical Power ConnectionsUser Connections Compressed Air Supply Safe Vent Drainage Sample Delivery System Electronics Check Installation Check Electrical Check Sample Delivery CheckPreparation for Calibration Manual Sample Introduction Required Calibration Equipment Acquisition of Representative Sample Water Acquisition of Representative Oil Sample Oscilloscope Display of the I to E Converter Output Background Signal Level Determination Part III Part Model Calibration with Prepared Sample Zero Fluid PreparationSpan Fluid Preparation Calibration Setup of Internal Span Flag Calibration Calibration by Correlation with Laboratory Analysis SpanFilterSample System Part III Calibration of the ultrasonic homogenizer Correlation HomogenizerTuning Automatic Operation and Routine Operational Duties Electronics Set-up for Automatic Operation Routine Maintenance System Visual Check and Response Procedure Monthly or 6 weeks maximum Daily Set up of the Signal Processing Front End Amplifiers Service Procedures and Adjustments Set Up of the I to E Converter Set Up of the Logarithmic Amplifier Integrated Reference and Measuring SignalsInverting Amplifier Sample Cell Maintenance Zero Filter Replacement Sample System Maintenance 316 Zero Filter Cleaning Procedure Phototube Replacement Lamp Replacement Lamp Refuses to Light Troubleshooting Section Sample Pump Failure Zero Drift Problems Site requirements Installation Part Model Sample Connections Drawings Start up of System Allow warm-up for 1 hour Set up for Automatic Sampling Sample System Automatic Operation and Routine Duties Oil in Water Part Teledyne Analytical Instruments Specifications Operating Temperature 0-50oCOil in Water Analyzer Appendix Appendix Models QtyP/NDescription Recommended 2-Year Spare Parts List Generic Drawing List Drawing List See manual addendum