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6600 manual 2-10:Part, Installation, Model, Teledyne Analytical Instruments
Models:
6600
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Troubleshooting
Specification
Install
Parts list
Interconnection Diagram
4.1Fuse Replacement
Warranty
Maintenance
configured to measure non-dissolvedoil only
8.3Zero Drift Problems
Page 24
Image 24
2 Installation
Model 6600
2-10:
Part I
Teledyne Analytical Instruments
Page 23
Page 25
Page 24
Image 24
Page 23
Page 25
Contents
Oil in Water Analyzer
OPERATING INSTRUCTIONS
DANGER
Model
Warranty
Model
Teledyne Analytical Instruments
Copyright 1999 Teledyne Analytical Instruments
Table of Contents
Part I: Control Section
Part
Part II: Analysis Section
Model
Teledyne Analytical Instruments
Model
Oil in Water Analyzer
Part I: Control Section
of the Control/Analysis Unit
Table of Contents
Installation
ii: Part
Model 6600 Oil in Water Analyzer
4 Maintenance
Part I:
Part I: Control Section
A Appendix
iv: Part
Model 6600 Oil in Water Analyzer
Teledyne Analytical Instruments
Introduction
1.1Overview
Oil in Water Analyzer
Part I: Control Section
1.3Main Features of the Analyzer
1.4Operator Interface
1 Introduction
Model
1.4.1 UP/DOWN Switch
1.4.2 ESCAPE/ENTER Switch
Oil in Water Analyzer
Part I: Control Section
1 Introduction
Model
1-4:Part
Teledyne Analytical Instruments
Oil in Water Analyzer
Part I: Control Section
Teledyne Analytical Instruments
Figure 1-2:Model 6600 Interface Panel
1.5Control Section Interface Panel
1 Introduction
Model
• Analog Outputs
Installation
2.1Unpacking the Control/Analysis Unit
2.2Electrical Connections
Part I:
2 Installation
115VAC
2-2:Part
Model
Part I:
Oil in Water Analyzer
Part I: Control Section
Examples
2 Installation
2-4:Part
Model
Teledyne Analytical Instruments
Alarm Relays
The connectors are
Part I:
Oil in Water Analyzer
2 Installation
2-6:Part
Model
Digital Remote Cal Inputs
Table 2-3: RS-232Signals
Part I:
Oil in Water Analyzer
Part I: Control Section
2 Installation
Command
Setting
2-8:Part
2.3Testing the System
Part I:
Oil in Water Analyzer
Part I: Control Section
2 Installation
2-10:Part
Model
Teledyne Analytical Instruments
Operation
3.2Using the Controls
3.1Introduction
Part I
3-2Part
3 Operation
Model
3.2.1Mode/Function Selection
Part I
Oil in Water Analyzer
Operation
Teledyne Analytical Instruments
3.3The System Function
3-4Part
3 Operation
Model
3.3.1 Setting up an AUTO-CAL
Part I
Oil in Water Analyzer
Operation
3.3.2 Password Protection
3.3.2.1EnteringthePassword
3-6Part
3 Operation
3.3.2.2Installing or Changing the Password
Part I
Oil in Water Analyzer
Operation
3-8Part
3 Operation
Model
3.3.3 Logging Out
3.3.4 System Self-DiagnosticTest
Part I
Oil in Water Analyzer
Operation
3-10Part
3 Operation
Model
3.3.5 The Model Screen
3.3.7 Digital Filter Setup
Setting
Part I
Oil in Water Analyzer
3.3.8 Homogenizer Function Setup
3-12Part
3 Operation
Model
3.3.9Hold/Track Setup
AUTOCAL HMGNZR TRACK CAL-HOLDER-TIMERMORE or
AUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE
Part I
3.3.10 Calibration/Hold Timer Setup
AUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE or
AUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE
3-14Part
AUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE or
AUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE
Adjust 4 ma
Part I
3.4The Zero and Span Functions
3-16Part
3 Operation
Model
3.4.1.1Auto Mode Zeroing
Part I
Oil in Water Analyzer
Operation
3.4.1.2Manual Mode Zeroing
3-18Part
3 Operation
Model
Part I
Oil in Water Analyzer
Operation
3.4.1.3 Detector Failure
3-20Part
3 Operation
Model
How the offset value is selected
3.4.2.1Auto Mode Spanning
3.4.2.2Manual Mode Spanning
Part I
Oil in Water Analyzer
3.5The Alarms Function
3-22Part
3 Operation
Model
Decide whether you want the alarms to be set as
Part I
Oil in Water Analyzer
Operation
3.6The Range Select Function
3-24Part
3 Operation
Model
Part I
Oil in Water Analyzer
Operation
3.6.1 Manual Select/Define Range Screen
3.6.3 Precautions
3-26Part
3 Operation
Model
3.7The Analyze Function
Part I
Oil in Water Analyzer
Operation
3.8Programming
3-28Part
3 Operation
Model
Part I
Oil in Water Analyzer
Operation
3.8.1 The Set Range Screen
3-30Part
3 Operation
Model
3.8.2 The Curve Algorithm Screen
3.8.2.2 Auto Mode Linearization
Part I
Oil in Water Analyzer
Operation
3-32Part
3 Operation
Model
Teledyne Analytical Instruments
Maintenance
4.1Fuse Replacement
Maintenance
Part I:
4.2System Self Diagnostic Test
4 Maintenance
Power
4-2:Part
Maintenance
4.3Major Internal Components
Part I:
Part I: Control Section
Side View
Open Door
4 Maintenance
4-4:Part
Part II: Analysis Section
Model
Oil in Water Analyzer
of the Control/Analysis Unit
Table of Contents
Installation
Maintenance
ii: Part
Part II:
Part II: Analysis Unit
Appendix
Teledyne Analytical Instruments
iv: Part
Model 6600 Oil in Water Analyzer
Teledyne Analytical Instruments
Operational Theory
1.0Introduction
1.1Method of Analysis
Part II:
1.2Optical Bench
1-2Part
1 Operational Theory
Model
Interconnection Diagram
1.3Photometer Amplifier
Part II:
Oil in Water Analyzer
1.4Automatic Zero System
1-4Part
1 Operational Theory
Model
1.5System Description
Part II:
Oil in Water Analyzer
Operational Theory
1.6Photometer
1-6Part
1 Operational Theory
Model
Part II:
Oil in Water Analyzer
Operational Theory
LOWED TO OPERATE UNLESS PERSONNEL IN
1.7Sample Systems
1-8Part
1 Operational Theory
Model
Installation
2.2Installing and Connecting the Analyzer
2.1Unpacking the Analyzer
Part II:
2 Installation
2.2.2 Electrical Power Connections
2.2.5 Signal and Alarm Output Connections
2-2:Part
2.3Testing the System
2.4Calibration 2.4.1 Calibration Fluids
Part II:
Oil in Water Analyzer
2 Installation
2-4:Part
Model
2.4.2 Calibration
Maintenance
3.0Routine Maintenance
Maintenance
3.2System Visual Check and Response Procedure
3 Maintenance
3.3Routine Maintenance
3.4Suggested Preventive Maintenance Schedule
Part
Maintenance
3.5Service Procedures and Adjustments
3.5.2 Power Supply Test Points
Part
3 Maintenance
Part
Model
Teledyne Analytical Instruments
Maintenance
Part
Oil in Water Analyzer
Teledyne Analytical Instruments
3 Maintenance
3.5.6 Setup of the Logarithmic Amplifier
Part
Model
Maintenance
3.5.8 Integrated Reference and Measuring Signals
Part
Oil in Water Analyzer
3 Maintenance
Part
Model
Teledyne Analytical Instruments
Maintenance
Part
Oil in Water Analyzer
Teledyne Analytical Instruments
3 Maintenance
3-10
Part
Model
Oil in Water Sample Conditioning System Operation
Part III: Sample System
Model
OPERATING INSTRUCTIONS
Table of Contents
ii: Part
Model 6620 Oil in Water Analyzer
Teledyne Analytical Instruments
Part III:
Part III: Oil in Water
Teledyne Analytical Instruments
iv: Part
Model 6620 Oil in Water Analyzer
7.11
Teledyne Analytical Instruments
1.0Introduction
Part III:
Oil in Water
Part
2.0The Method of Analysis
2.1The Optical Bench
2.2The Photometer Amplifier
1-2Part
Part III:
Oil in Water
Part
The detector output, which is a sequence of pulses which directly reflect the photo energy transmitted by the measuring and reference filter, is a measure of the concentration of the component of interest in the sample. The difference of the energy in the measuring and reference pulse is exponentially related to the concentration of the component of interest
2.4 From B71046-0or customer’s piping schematic
2.3The Automatic Zero System
1-4Part
Part
Oil in Water Piping Diagram B71046
Part III:
Oil in Water
Part
1-6Part
Part
Model
Teledyne Analytical Instruments
Part III:
Oil in Water
Part
TOMER SPECIFIC PIPING
3.0System Description
1-8Part
Part
Model
3.1Photometer
3.1.1Source Module
3.1.2Sample Cell
Part III:
3.1.3Detector Module
3.1.4Control/Analysis Unit
Part
Model
3.3Electrical Connections
3.4The Sampling System
3.4.1Sample Water Preconditioning System
Part III:
Part
Model
PRESSURIZED INLET SAMPLE DELIVERY
CALIBRATION SAMPLE DELIVERY
Oil in Water Piping Diagram simplest
Homogenizing
3.4.2Zero Water Preconditioning System
Part III:
3.4.3The Automatic Sample Cell Cleaning System
configured to measure non-dissolvedoil only
Part
Model
Part III:
Oil in Water
Part
Entering the zero offset
3.5The Signal Outputs
3.6Recorder Requirement
Part
Model
3.7The Process Alarm System
3.8The amplifier PCB
3.8.1Auto Zero Circuit
Part III:
3.8.2 Signal Failure Alarm
Detector Fail Check the Detector signal
Part
Model
4.0INSTALLATION
Part III:
Oil in Water
Part
4.1.1Electrical Power Connections
4.1.4Signal and Alarm Output Connections
4.1User Connections
4.1.2Compressed Air Supply
4.1.5 Sample Delivery System
4.1.6Safe Vent Drainage
Part III:
Oil in Water
5.1Installation Check
5.0SYSTEM START-UP/CALIBRATION
5.2Electronics Check
Part
5.3Electrical Check
5.4Sample Delivery Check
5.5Preparation for Calibration
Part III:
5.5.1Required Calibration Equipment
Part
Model
Manual Sample Introduction
5.5.2Acquisition of Representative Oil Sample
5.5.3Acquisition of Representative Sample Water
Part III:
Oil in Water
5.5.5Background Signal Level Determination
Part
Model
1-26Part III Teledyne Analytical Instruments
Part III:
Oil in Water
Part
Interpretation of Observations
Part
Model
1-28Part III Teledyne Analytical Instruments
5.6Calibration with Prepared Sample
5.6.1Zero Fluid Preparation
5.6.2Span Fluid Preparation
Part III:
5.6.3 Calibration
Part
Model
1-30Part III Teledyne Analytical Instruments
Setup of Internal Span Flag Calibration
Part III:
Oil in Water
Part
Part
Model
SpanFilter
Sample System
Part III:
Oil in Water
Part
6.Analyze both samples in the laboratory
5.6.5Calibration of the ultrasonic homogenizer
Part
Model
1-34Part III Teledyne Analytical Instruments
HomogenizerTuning
CORRELATION
5.7System Set-UpFor Automatic Operation
5.7.1Set-upfor Automatic Sampling
5.7.2Electronics Set-upfor Automatic Operation
Part
Model
1-36Part III Teledyne Analytical Instruments
6.1System Visual Check and Response Procedure
6.2Routine Maintenance
Part III:
Oil in Water
Part
Model
DAILY
WEEKLY
7.0SERVICE PROCEDURES AND ADJUSTMENTS
Part III:
Oil in Water
Part
7.2Set Up of the I to E Converter
Part
Model
1-40Part III Teledyne Analytical Instruments
7.3Set Up of the Logarithmic Amplifier
7.5The Integrated Reference and Measuring Signals
7.4The Inverting Amplifier
Part III:
7.6Sample Cell Maintenance
Part
Model
CAUTION: wear UV goggles if lamp left on
7.7Sample System Maintenance
7.8Zero Filter Replacement
Part III:
Oil in Water
7.9316 Zero Filter Cleaning Procedure
Part
Model
1-44Part III Teledyne Analytical Instruments
7.10 Lamp Replacement
Phototube Replacement
PROCEDURE
7.11
8.0TROUBLESHOOTING SECTION
8.2Water Delivery Problems
8.1The Lamp Refuses to Light
8.2.1The Water Refuses to Flow Through the Tubing
8.3Zero Drift Problems
8.2.2Sample Pump Failure
Part III:
Oil in Water
CommissioningandStart-up
Guide for Oil in Water Analyzer Systems
A Site requirements
Part
B Installation
1 Electrical connections
apower
4 See section for the Alarms Function
c DCS connections
1Please refer to Section 1.5 Control Unit
3Sample Connections
drawings
see addendum drawings
aPiping Diagram, see addendum drawings
bOutline drawing see addendum drawings
Part III:
B Start up of System
7 Once assured sample inlet is proceed as follows
E Set up of internal calibration span flag
FSet up for Automatic Sampling Sample System
Part III:
Oil in Water
Part
Model
1-56Part III Teledyne Analytical Instruments
Automatic Operation and Routine Duties
Part III:
Oil in Water
Part
Teledyne Analytical Instruments
Appendix
A-1Specifications
Operating Temperature: 0-50oC
6600 Digital Control Module
Typical Analytical Performance Specifications
Sample temperature
Appendix
Models
A-2Recommended 2-YearSpare Parts List
Model
Oil in Water Analyzer
Appendix
A-3Drawing List See manual addendum
Generic Drawing List
Appendix
Models