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Teledyne 6600 manual 3-10, Part, Maintenance, Model, Teledyne Analytical Instruments

Models: 6600

1 151

Page 86

3 Maintenance		Model 6600

3-10

Part II

Teledyne Analytical Instruments

Page 86

Image 86

Teledyne 6600 manual 3-10, Part, Maintenance, Model, Teledyne Analytical Instruments

Contents

DANGER Oil in Water AnalyzerOPERATING INSTRUCTIONS ModelTeledyne Analytical Instruments WarrantyModel Copyright 1999 Teledyne Analytical InstrumentsPart Table of ContentsPart I: Control Section Part II: Analysis SectionModel Teledyne Analytical InstrumentsPart I: Control Section ModelOil in Water Analyzer of the Control/Analysis Unitii: Part Table of ContentsInstallation Model 6600 Oil in Water AnalyzerPart I: Control Section 4 MaintenancePart I: A AppendixTeledyne Analytical Instruments iv: PartModel 6600 Oil in Water Analyzer Oil in Water Analyzer Introduction1.1Overview Part I: Control Section1 Introduction 1.3Main Features of the Analyzer1.4Operator Interface ModelOil in Water Analyzer 1.4.1 UP/DOWN Switch1.4.2 ESCAPE/ENTER Switch Part I: Control Section1-4:Part 1 IntroductionModel Teledyne Analytical InstrumentsTeledyne Analytical Instruments Oil in Water AnalyzerPart I: Control Section Figure 1-2:Model 6600 Interface PanelModel 1.5Control Section Interface Panel1 Introduction • Analog Outputs2.2Electrical Connections Installation2.1Unpacking the Control/Analysis Unit Part I:2-2:Part 2 Installation115VAC ModelPart I: Control Section Part I:Oil in Water Analyzer ExamplesModel 2 Installation2-4:Part Teledyne Analytical InstrumentsPart I: Alarm RelaysThe connectors are Oil in Water AnalyzerModel 2 Installation2-6:Part Digital Remote Cal InputsOil in Water Analyzer Table 2-3: RS-232SignalsPart I: Part I: Control SectionSetting 2 InstallationCommand 2-8:PartOil in Water Analyzer 2.3Testing the SystemPart I: Part I: Control SectionModel 2 Installation2-10:Part Teledyne Analytical Instruments3.1Introduction Operation3.2Using the Controls Part IModel 3-2Part3 Operation 3.2.1Mode/Function SelectionOperation Part IOil in Water Analyzer Teledyne Analytical Instruments3 Operation 3.3The System Function3-4Part ModelOil in Water Analyzer 3.3.1 Setting up an AUTO-CALPart I Operation3-6Part 3.3.2 Password Protection3.3.2.1EnteringthePassword 3 OperationOil in Water Analyzer 3.3.2.2Installing or Changing the PasswordPart I OperationModel 3-8Part3 Operation 3.3.3 Logging OutOil in Water Analyzer 3.3.4 System Self-DiagnosticTestPart I OperationModel 3-10Part3 Operation 3.3.5 The Model ScreenPart I 3.3.7 Digital Filter SetupSetting Oil in Water Analyzer3 Operation 3.3.8 Homogenizer Function Setup3-12Part ModelAUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE 3.3.9Hold/Track SetupAUTOCAL HMGNZR TRACK CAL-HOLDER-TIMERMORE or Part IAUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE 3.3.10 Calibration/Hold Timer SetupAUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE or 3-14PartAdjust 4 ma AUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE orAUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE Part I3 Operation 3.4The Zero and Span Functions3-16Part ModelOil in Water Analyzer 3.4.1.1Auto Mode ZeroingPart I Operation3 Operation 3.4.1.2Manual Mode Zeroing3-18Part ModelOperation Part IOil in Water Analyzer 3.4.1.3 Detector FailureModel 3-20Part3 Operation How the offset value is selectedPart I 3.4.2.1Auto Mode Spanning3.4.2.2Manual Mode Spanning Oil in Water Analyzer3 Operation 3.5The Alarms Function3-22Part ModelOil in Water Analyzer Decide whether you want the alarms to be set asPart I Operation3 Operation 3.6The Range Select Function3-24Part ModelOperation Part IOil in Water Analyzer 3.6.1 Manual Select/Define Range Screen3 Operation 3.6.3 Precautions3-26Part ModelOil in Water Analyzer 3.7The Analyze FunctionPart I Operation3 Operation 3.8Programming3-28Part ModelOperation Part IOil in Water Analyzer 3.8.1 The Set Range ScreenModel 3-30Part3 Operation 3.8.2 The Curve Algorithm ScreenOil in Water Analyzer 3.8.2.2 Auto Mode LinearizationPart I OperationModel 3-32Part3 Operation Teledyne Analytical InstrumentsMaintenance Maintenance4.1Fuse Replacement Part I:Power 4.2System Self Diagnostic Test4 Maintenance 4-2:PartPart I: Maintenance4.3Major Internal Components Part I: Control Section4 Maintenance Side ViewOpen Door 4-4:PartOil in Water Analyzer Part II: Analysis SectionModel of the Control/Analysis UnitMaintenance Table of ContentsInstallation ii: PartAppendix Part II:Part II: Analysis Unit Teledyne Analytical InstrumentsTeledyne Analytical Instruments iv: PartModel 6600 Oil in Water Analyzer 1.1Method of Analysis Operational Theory1.0Introduction Part II:1 Operational Theory 1.2Optical Bench1-2Part ModelPart II: Interconnection Diagram1.3Photometer Amplifier Oil in Water Analyzer1 Operational Theory 1.4Automatic Zero System1-4Part ModelOil in Water Analyzer 1.5System DescriptionPart II: Operational Theory1 Operational Theory 1.6Photometer1-6Part ModelOperational Theory Part II:Oil in Water Analyzer LOWED TO OPERATE UNLESS PERSONNEL IN1 Operational Theory 1.7Sample Systems1-8Part Model2.1Unpacking the Analyzer Installation2.2Installing and Connecting the Analyzer Part II:2.2.5 Signal and Alarm Output Connections 2 Installation2.2.2 Electrical Power Connections 2-2:PartPart II: 2.3Testing the System2.4Calibration 2.4.1 Calibration Fluids Oil in Water AnalyzerModel 2 Installation2-4:Part 2.4.2 CalibrationMaintenance Maintenance3.0Routine Maintenance 3.2System Visual Check and Response Procedure3.4Suggested Preventive Maintenance Schedule 3 Maintenance3.3Routine Maintenance Part3.5.2 Power Supply Test Points Maintenance3.5Service Procedures and Adjustments PartModel 3 MaintenancePart Teledyne Analytical InstrumentsOil in Water Analyzer MaintenancePart Teledyne Analytical InstrumentsPart 3 Maintenance3.5.6 Setup of the Logarithmic Amplifier ModelPart Maintenance3.5.8 Integrated Reference and Measuring Signals Oil in Water AnalyzerModel 3 MaintenancePart Teledyne Analytical InstrumentsOil in Water Analyzer MaintenancePart Teledyne Analytical InstrumentsPart 3 Maintenance3-10 ModelModel Oil in Water Sample Conditioning System OperationPart III: Sample System OPERATING INSTRUCTIONSModel 6620 Oil in Water Analyzer Table of Contentsii: Part Teledyne Analytical InstrumentsTeledyne Analytical Instruments Part III:Part III: Oil in Water 7.11 iv: PartModel 6620 Oil in Water Analyzer Teledyne Analytical InstrumentsOil in Water 1.0IntroductionPart III: Part2.2The Photometer Amplifier 2.0The Method of Analysis2.1The Optical Bench 1-2PartPart Part III:Oil in Water The detector output, which is a sequence of pulses which directly reflect the photo energy transmitted by the measuring and reference filter, is a measure of the concentration of the component of interest in the sample. The difference of the energy in the measuring and reference pulse is exponentially related to the concentration of the component of interest1-4Part 2.4 From B71046-0or customer’s piping schematic2.3The Automatic Zero System PartOil in Water Oil in Water Piping Diagram B71046Part III: PartModel 1-6PartPart Teledyne Analytical InstrumentsPart Part III:Oil in Water TOMER SPECIFIC PIPINGPart 3.0System Description1-8Part Model3.1.2Sample Cell 3.1Photometer3.1.1Source Module Part III:Part 3.1.3Detector Module3.1.4Control/Analysis Unit Model3.4.1Sample Water Preconditioning System 3.3Electrical Connections3.4The Sampling System Part III:PRESSURIZED INLET SAMPLE DELIVERY PartModel CALIBRATION SAMPLE DELIVERY3.4.2Zero Water Preconditioning System Oil in Water Piping Diagram simplestHomogenizing Part III:Part 3.4.3The Automatic Sample Cell Cleaning Systemconfigured to measure non-dissolvedoil only ModelPart Part III:Oil in Water Entering the zero offsetPart 3.5The Signal Outputs3.6Recorder Requirement Model3.8.1Auto Zero Circuit 3.7The Process Alarm System3.8The amplifier PCB Part III:Part 3.8.2 Signal Failure AlarmDetector Fail Check the Detector signal ModelOil in Water 4.0INSTALLATIONPart III: Part4.1User Connections 4.1.1Electrical Power Connections4.1.4Signal and Alarm Output Connections 4.1.2Compressed Air SupplyPart III: 4.1.5 Sample Delivery System4.1.6Safe Vent Drainage Oil in Water5.2Electronics Check 5.1Installation Check5.0SYSTEM START-UP/CALIBRATION Part5.5Preparation for Calibration 5.3Electrical Check5.4Sample Delivery Check Part III:Model 5.5.1Required Calibration EquipmentPart Manual Sample IntroductionPart III: 5.5.2Acquisition of Representative Oil Sample5.5.3Acquisition of Representative Sample Water Oil in WaterModel 5.5.5Background Signal Level DeterminationPart 1-26Part III Teledyne Analytical InstrumentsPart Part III:Oil in Water Interpretation of Observations1-28Part III Teledyne Analytical Instruments PartModel 5.6.2Span Fluid Preparation 5.6Calibration with Prepared Sample5.6.1Zero Fluid Preparation Part III:Model 5.6.3 CalibrationPart 1-30Part III Teledyne Analytical InstrumentsOil in Water Setup of Internal Span Flag CalibrationPart III: PartSpanFilter PartModel Sample SystemPart Part III:Oil in Water 6.Analyze both samples in the laboratoryModel 5.6.5Calibration of the ultrasonic homogenizerPart 1-34Part III Teledyne Analytical Instruments5.7System Set-UpFor Automatic Operation HomogenizerTuningCORRELATION 5.7.1Set-upfor Automatic SamplingModel 5.7.2Electronics Set-upfor Automatic OperationPart 1-36Part III Teledyne Analytical InstrumentsPart III: 6.1System Visual Check and Response Procedure6.2Routine Maintenance Oil in WaterDAILY PartModel WEEKLYOil in Water 7.0SERVICE PROCEDURES AND ADJUSTMENTSPart III: PartModel 7.2Set Up of the I to E ConverterPart 1-40Part III Teledyne Analytical Instruments7.4The Inverting Amplifier 7.3Set Up of the Logarithmic Amplifier7.5The Integrated Reference and Measuring Signals Part III:Model 7.6Sample Cell MaintenancePart CAUTION: wear UV goggles if lamp left onPart III: 7.7Sample System Maintenance7.8Zero Filter Replacement Oil in WaterModel 7.9316 Zero Filter Cleaning ProcedurePart 1-44Part III Teledyne Analytical InstrumentsPROCEDURE 7.10 Lamp ReplacementPhototube Replacement 7.118.1The Lamp Refuses to Light 8.0TROUBLESHOOTING SECTION8.2Water Delivery Problems 8.2.1The Water Refuses to Flow Through the TubingPart III: 8.3Zero Drift Problems8.2.2Sample Pump Failure Oil in WaterA Site requirements CommissioningandStart-upGuide for Oil in Water Analyzer Systems PartB Installation 1 Electrical connectionsapower 1Please refer to Section 1.5 Control Unit 4 See section for the Alarms Functionc DCS connections 3Sample Connectionsdrawings see addendum drawingsPart III: aPiping Diagram, see addendum drawingsbOutline drawing see addendum drawings B Start up of System7 Once assured sample inlet is proceed as follows Part III: E Set up of internal calibration span flagFSet up for Automatic Sampling Sample System Oil in Water1-56Part III Teledyne Analytical Instruments PartModel Automatic Operation and Routine DutiesPart Part III:Oil in Water Teledyne Analytical InstrumentsOperating Temperature: 0-50oC AppendixA-1Specifications 6600 Digital Control ModuleAppendix Typical Analytical Performance SpecificationsSample temperature ModelsOil in Water Analyzer A-2Recommended 2-YearSpare Parts ListModel AppendixAppendix A-3Drawing List See manual addendumGeneric Drawing List Models