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Teledyne 6600 manual Appendix, A-1Specifications, Digital Control Module, Oil in Water Analyzer

Models: 6600

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Oil in Water Analyzer		Appendix

Appendix

A-1 Specifications

6600 Digital Control Module:

Ranges: Three Programmable Ranges, field selectable within limits (application dependent) and Auto Ranging

Display: 2 line by 20 alphanumeric VFD accompanied by 5 digit LED display

Signal Output: Two 0-1V DC (concentration and range ID)

Two 4-20mADC isolated (concentration and range ID)

RS232

Alarm: Two fully programmable concentration alarm set points and corresponding Form C, 3 amp contacts. One system failure alarm contact to detect power, calibration, zero/span and sensor failure.

Mounting: General Purpose NEMA enclosure with optional Z or X-Purge for Division II or I areas, or Cenelec Purge

Operating Temperature: 0-50oC

Teledyne Analytical Instruments

A-1

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Teledyne 6600 Appendix, A-1Specifications, Digital Control Module, Oil in Water Analyzer, Operating Temperature: 0-50oC

Contents

Oil in Water Analyzer OPERATING INSTRUCTIONSDANGER ModelWarranty ModelTeledyne Analytical Instruments Copyright 1999 Teledyne Analytical InstrumentsTable of Contents Part I: Control SectionPart Part II: Analysis SectionModel Teledyne Analytical InstrumentsModel Oil in Water AnalyzerPart I: Control Section of the Control/Analysis UnitTable of Contents Installationii: Part Model 6600 Oil in Water Analyzer4 Maintenance Part I:Part I: Control Section A AppendixModel 6600 Oil in Water Analyzer iv: PartTeledyne Analytical Instruments Introduction 1.1OverviewOil in Water Analyzer Part I: Control Section1.3Main Features of the Analyzer 1.4Operator Interface1 Introduction Model1.4.1 UP/DOWN Switch 1.4.2 ESCAPE/ENTER SwitchOil in Water Analyzer Part I: Control Section1 Introduction Model1-4:Part Teledyne Analytical InstrumentsOil in Water Analyzer Part I: Control SectionTeledyne Analytical Instruments Figure 1-2:Model 6600 Interface Panel1.5Control Section Interface Panel 1 IntroductionModel • Analog OutputsInstallation 2.1Unpacking the Control/Analysis Unit2.2Electrical Connections Part I:2 Installation 115VAC2-2:Part ModelPart I: Oil in Water AnalyzerPart I: Control Section Examples2 Installation 2-4:PartModel Teledyne Analytical InstrumentsAlarm Relays The connectors arePart I: Oil in Water Analyzer2 Installation 2-6:PartModel Digital Remote Cal InputsTable 2-3: RS-232Signals Part I:Oil in Water Analyzer Part I: Control Section2 Installation CommandSetting 2-8:Part2.3Testing the System Part I:Oil in Water Analyzer Part I: Control Section2 Installation 2-10:PartModel Teledyne Analytical InstrumentsOperation 3.2Using the Controls3.1Introduction Part I3-2Part 3 OperationModel 3.2.1Mode/Function SelectionPart I Oil in Water AnalyzerOperation Teledyne Analytical Instruments3.3The System Function 3-4Part3 Operation Model3.3.1 Setting up an AUTO-CAL Part IOil in Water Analyzer Operation3.3.2 Password Protection 3.3.2.1EnteringthePassword3-6Part 3 Operation3.3.2.2Installing or Changing the Password Part IOil in Water Analyzer Operation3-8Part 3 OperationModel 3.3.3 Logging Out3.3.4 System Self-DiagnosticTest Part IOil in Water Analyzer Operation3-10Part 3 OperationModel 3.3.5 The Model Screen3.3.7 Digital Filter Setup SettingPart I Oil in Water Analyzer3.3.8 Homogenizer Function Setup 3-12Part3 Operation Model3.3.9Hold/Track Setup AUTOCAL HMGNZR TRACK CAL-HOLDER-TIMERMORE orAUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE Part I3.3.10 Calibration/Hold Timer Setup AUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE orAUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE 3-14PartAUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE or AUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMOREAdjust 4 ma Part I3.4The Zero and Span Functions 3-16Part3 Operation Model3.4.1.1Auto Mode Zeroing Part IOil in Water Analyzer Operation3.4.1.2Manual Mode Zeroing 3-18Part3 Operation ModelPart I Oil in Water AnalyzerOperation 3.4.1.3 Detector Failure3-20Part 3 OperationModel How the offset value is selected3.4.2.1Auto Mode Spanning 3.4.2.2Manual Mode SpanningPart I Oil in Water Analyzer3.5The Alarms Function 3-22Part3 Operation ModelDecide whether you want the alarms to be set as Part IOil in Water Analyzer Operation3.6The Range Select Function 3-24Part3 Operation ModelPart I Oil in Water AnalyzerOperation 3.6.1 Manual Select/Define Range Screen3.6.3 Precautions 3-26Part3 Operation Model3.7The Analyze Function Part IOil in Water Analyzer Operation3.8Programming 3-28Part3 Operation ModelPart I Oil in Water AnalyzerOperation 3.8.1 The Set Range Screen3-30Part 3 OperationModel 3.8.2 The Curve Algorithm Screen3.8.2.2 Auto Mode Linearization Part IOil in Water Analyzer Operation3-32Part 3 OperationModel Teledyne Analytical InstrumentsMaintenance 4.1Fuse ReplacementMaintenance Part I:4.2System Self Diagnostic Test 4 MaintenancePower 4-2:PartMaintenance 4.3Major Internal ComponentsPart I: Part I: Control SectionSide View Open Door4 Maintenance 4-4:PartPart II: Analysis Section ModelOil in Water Analyzer of the Control/Analysis UnitTable of Contents InstallationMaintenance ii: PartPart II: Part II: Analysis UnitAppendix Teledyne Analytical InstrumentsModel 6600 Oil in Water Analyzer iv: PartTeledyne Analytical Instruments Operational Theory 1.0Introduction1.1Method of Analysis Part II:1.2Optical Bench 1-2Part1 Operational Theory ModelInterconnection Diagram 1.3Photometer AmplifierPart II: Oil in Water Analyzer1.4Automatic Zero System 1-4Part1 Operational Theory Model1.5System Description Part II:Oil in Water Analyzer Operational Theory1.6Photometer 1-6Part1 Operational Theory ModelPart II: Oil in Water AnalyzerOperational Theory LOWED TO OPERATE UNLESS PERSONNEL IN1.7Sample Systems 1-8Part1 Operational Theory ModelInstallation 2.2Installing and Connecting the Analyzer2.1Unpacking the Analyzer Part II:2 Installation 2.2.2 Electrical Power Connections2.2.5 Signal and Alarm Output Connections 2-2:Part2.3Testing the System 2.4Calibration 2.4.1 Calibration FluidsPart II: Oil in Water Analyzer2 Installation 2-4:PartModel 2.4.2 CalibrationMaintenance 3.0Routine MaintenanceMaintenance 3.2System Visual Check and Response Procedure3 Maintenance 3.3Routine Maintenance3.4Suggested Preventive Maintenance Schedule PartMaintenance 3.5Service Procedures and Adjustments3.5.2 Power Supply Test Points Part3 Maintenance PartModel Teledyne Analytical InstrumentsMaintenance PartOil in Water Analyzer Teledyne Analytical Instruments3 Maintenance 3.5.6 Setup of the Logarithmic AmplifierPart ModelMaintenance 3.5.8 Integrated Reference and Measuring SignalsPart Oil in Water Analyzer3 Maintenance PartModel Teledyne Analytical InstrumentsMaintenance PartOil in Water Analyzer Teledyne Analytical Instruments3 Maintenance 3-10Part ModelOil in Water Sample Conditioning System Operation Part III: Sample SystemModel OPERATING INSTRUCTIONSTable of Contents ii: PartModel 6620 Oil in Water Analyzer Teledyne Analytical InstrumentsPart III: Oil in Water Part III:Teledyne Analytical Instruments iv: Part Model 6620 Oil in Water Analyzer7.11 Teledyne Analytical Instruments1.0Introduction Part III:Oil in Water Part2.0The Method of Analysis 2.1The Optical Bench2.2The Photometer Amplifier 1-2PartPart III: Oil in WaterPart The detector output, which is a sequence of pulses which directly reflect the photo energy transmitted by the measuring and reference filter, is a measure of the concentration of the component of interest in the sample. The difference of the energy in the measuring and reference pulse is exponentially related to the concentration of the component of interest2.4 From B71046-0or customer’s piping schematic 2.3The Automatic Zero System1-4Part PartOil in Water Piping Diagram B71046 Part III:Oil in Water Part1-6Part PartModel Teledyne Analytical InstrumentsPart III: Oil in WaterPart TOMER SPECIFIC PIPING3.0System Description 1-8PartPart Model3.1Photometer 3.1.1Source Module3.1.2Sample Cell Part III:3.1.3Detector Module 3.1.4Control/Analysis UnitPart Model3.3Electrical Connections 3.4The Sampling System3.4.1Sample Water Preconditioning System Part III:Part ModelPRESSURIZED INLET SAMPLE DELIVERY CALIBRATION SAMPLE DELIVERYOil in Water Piping Diagram simplest Homogenizing3.4.2Zero Water Preconditioning System Part III:3.4.3The Automatic Sample Cell Cleaning System configured to measure non-dissolvedoil onlyPart ModelPart III: Oil in WaterPart Entering the zero offset3.5The Signal Outputs 3.6Recorder RequirementPart Model3.7The Process Alarm System 3.8The amplifier PCB3.8.1Auto Zero Circuit Part III:3.8.2 Signal Failure Alarm Detector Fail Check the Detector signalPart Model4.0INSTALLATION Part III:Oil in Water Part4.1.1Electrical Power Connections 4.1.4Signal and Alarm Output Connections4.1User Connections 4.1.2Compressed Air Supply4.1.5 Sample Delivery System 4.1.6Safe Vent DrainagePart III: Oil in Water5.1Installation Check 5.0SYSTEM START-UP/CALIBRATION5.2Electronics Check Part5.3Electrical Check 5.4Sample Delivery Check5.5Preparation for Calibration Part III:5.5.1Required Calibration Equipment PartModel Manual Sample Introduction5.5.2Acquisition of Representative Oil Sample 5.5.3Acquisition of Representative Sample WaterPart III: Oil in Water5.5.5Background Signal Level Determination PartModel 1-26Part III Teledyne Analytical InstrumentsPart III: Oil in WaterPart Interpretation of ObservationsModel Part1-28Part III Teledyne Analytical Instruments 5.6Calibration with Prepared Sample 5.6.1Zero Fluid Preparation5.6.2Span Fluid Preparation Part III:5.6.3 Calibration PartModel 1-30Part III Teledyne Analytical InstrumentsSetup of Internal Span Flag Calibration Part III:Oil in Water PartPart ModelSpanFilter Sample SystemPart III: Oil in WaterPart 6.Analyze both samples in the laboratory5.6.5Calibration of the ultrasonic homogenizer PartModel 1-34Part III Teledyne Analytical InstrumentsHomogenizerTuning CORRELATION5.7System Set-UpFor Automatic Operation 5.7.1Set-upfor Automatic Sampling5.7.2Electronics Set-upfor Automatic Operation PartModel 1-36Part III Teledyne Analytical Instruments6.1System Visual Check and Response Procedure 6.2Routine MaintenancePart III: Oil in WaterPart ModelDAILY WEEKLY7.0SERVICE PROCEDURES AND ADJUSTMENTS Part III:Oil in Water Part7.2Set Up of the I to E Converter PartModel 1-40Part III Teledyne Analytical Instruments7.3Set Up of the Logarithmic Amplifier 7.5The Integrated Reference and Measuring Signals7.4The Inverting Amplifier Part III:7.6Sample Cell Maintenance PartModel CAUTION: wear UV goggles if lamp left on7.7Sample System Maintenance 7.8Zero Filter ReplacementPart III: Oil in Water7.9316 Zero Filter Cleaning Procedure PartModel 1-44Part III Teledyne Analytical Instruments7.10 Lamp Replacement Phototube ReplacementPROCEDURE 7.118.0TROUBLESHOOTING SECTION 8.2Water Delivery Problems8.1The Lamp Refuses to Light 8.2.1The Water Refuses to Flow Through the Tubing8.3Zero Drift Problems 8.2.2Sample Pump FailurePart III: Oil in WaterCommissioningandStart-up Guide for Oil in Water Analyzer SystemsA Site requirements PartB Installation 1 Electrical connectionsapower 4 See section for the Alarms Function c DCS connections1Please refer to Section 1.5 Control Unit 3Sample Connectionsdrawings see addendum drawingsaPiping Diagram, see addendum drawings bOutline drawing see addendum drawingsPart III: B Start up of System7 Once assured sample inlet is proceed as follows E Set up of internal calibration span flag FSet up for Automatic Sampling Sample SystemPart III: Oil in WaterPart Model1-56Part III Teledyne Analytical Instruments Automatic Operation and Routine DutiesPart III: Oil in WaterPart Teledyne Analytical InstrumentsAppendix A-1SpecificationsOperating Temperature: 0-50oC 6600 Digital Control ModuleTypical Analytical Performance Specifications Sample temperatureAppendix ModelsA-2Recommended 2-YearSpare Parts List ModelOil in Water Analyzer AppendixA-3Drawing List See manual addendum Generic Drawing ListAppendix Models