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Teledyne 6600 Model, Oil in Water Analyzer, Part I: Control Section, of the Control/Analysis Unit

Models: 6600

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Part I: Control Section

OPERATING INSTRUCTIONS

Model 6600

Oil in Water Analyzer

Part I: Control Section

of the Control/Analysis Unit

Z-PURGED

CLASS I, DIVISION II, GROUPS B, C, and D

Teledyne Analytical Instruments

Page 5

Image 5

Teledyne 6600 Model, Oil in Water Analyzer, Part I: Control Section, of the Control/Analysis Unit, Operating Instructions

Contents

OPERATING INSTRUCTIONS Oil in Water AnalyzerDANGER ModelModel WarrantyTeledyne Analytical Instruments Copyright 1999 Teledyne Analytical InstrumentsPart I: Control Section Table of ContentsPart Part II: Analysis SectionTeledyne Analytical Instruments ModelOil in Water Analyzer ModelPart I: Control Section of the Control/Analysis UnitInstallation Table of Contentsii: Part Model 6600 Oil in Water AnalyzerPart I: 4 MaintenancePart I: Control Section A AppendixTeledyne Analytical Instruments iv: PartModel 6600 Oil in Water Analyzer 1.1Overview IntroductionOil in Water Analyzer Part I: Control Section1.4Operator Interface 1.3Main Features of the Analyzer1 Introduction Model1.4.2 ESCAPE/ENTER Switch 1.4.1 UP/DOWN SwitchOil in Water Analyzer Part I: Control SectionModel 1 Introduction1-4:Part Teledyne Analytical InstrumentsPart I: Control Section Oil in Water AnalyzerTeledyne Analytical Instruments Figure 1-2:Model 6600 Interface Panel1 Introduction 1.5Control Section Interface PanelModel • Analog Outputs2.1Unpacking the Control/Analysis Unit Installation2.2Electrical Connections Part I:115VAC 2 Installation2-2:Part ModelOil in Water Analyzer Part I:Part I: Control Section Examples2-4:Part 2 InstallationModel Teledyne Analytical InstrumentsThe connectors are Alarm RelaysPart I: Oil in Water Analyzer2-6:Part 2 InstallationModel Digital Remote Cal InputsPart I: Table 2-3: RS-232SignalsOil in Water Analyzer Part I: Control SectionCommand 2 InstallationSetting 2-8:PartPart I: 2.3Testing the SystemOil in Water Analyzer Part I: Control Section2-10:Part 2 InstallationModel Teledyne Analytical Instruments3.2Using the Controls Operation3.1Introduction Part I3 Operation 3-2PartModel 3.2.1Mode/Function SelectionOil in Water Analyzer Part IOperation Teledyne Analytical Instruments3-4Part 3.3The System Function3 Operation ModelPart I 3.3.1 Setting up an AUTO-CALOil in Water Analyzer Operation3.3.2.1EnteringthePassword 3.3.2 Password Protection3-6Part 3 OperationPart I 3.3.2.2Installing or Changing the PasswordOil in Water Analyzer Operation3 Operation 3-8PartModel 3.3.3 Logging OutPart I 3.3.4 System Self-DiagnosticTestOil in Water Analyzer Operation3 Operation 3-10PartModel 3.3.5 The Model ScreenSetting 3.3.7 Digital Filter SetupPart I Oil in Water Analyzer3-12Part 3.3.8 Homogenizer Function Setup3 Operation ModelAUTOCAL HMGNZR TRACK CAL-HOLDER-TIMERMORE or 3.3.9Hold/Track SetupAUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE Part IAUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE or 3.3.10 Calibration/Hold Timer SetupAUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE 3-14PartAUTOCAL HMGNZR HOLD CAL-HOLD-TIMERMORE AUTOCAL HMGNZR TRACK CAL-HOLD-TIMERMORE orAdjust 4 ma Part I3-16Part 3.4The Zero and Span Functions3 Operation ModelPart I 3.4.1.1Auto Mode ZeroingOil in Water Analyzer Operation3-18Part 3.4.1.2Manual Mode Zeroing3 Operation ModelOil in Water Analyzer Part IOperation 3.4.1.3 Detector Failure3 Operation 3-20PartModel How the offset value is selected3.4.2.2Manual Mode Spanning 3.4.2.1Auto Mode SpanningPart I Oil in Water Analyzer3-22Part 3.5The Alarms Function3 Operation ModelPart I Decide whether you want the alarms to be set asOil in Water Analyzer Operation3-24Part 3.6The Range Select Function3 Operation ModelOil in Water Analyzer Part IOperation 3.6.1 Manual Select/Define Range Screen3-26Part 3.6.3 Precautions3 Operation ModelPart I 3.7The Analyze FunctionOil in Water Analyzer Operation3-28Part 3.8Programming3 Operation ModelOil in Water Analyzer Part IOperation 3.8.1 The Set Range Screen3 Operation 3-30PartModel 3.8.2 The Curve Algorithm ScreenPart I 3.8.2.2 Auto Mode LinearizationOil in Water Analyzer Operation3 Operation 3-32PartModel Teledyne Analytical Instruments4.1Fuse Replacement MaintenanceMaintenance Part I:4 Maintenance 4.2System Self Diagnostic TestPower 4-2:Part4.3Major Internal Components MaintenancePart I: Part I: Control SectionOpen Door Side View4 Maintenance 4-4:PartModel Part II: Analysis SectionOil in Water Analyzer of the Control/Analysis UnitInstallation Table of ContentsMaintenance ii: PartPart II: Analysis Unit Part II:Appendix Teledyne Analytical InstrumentsTeledyne Analytical Instruments iv: PartModel 6600 Oil in Water Analyzer 1.0Introduction Operational Theory1.1Method of Analysis Part II:1-2Part 1.2Optical Bench1 Operational Theory Model1.3Photometer Amplifier Interconnection DiagramPart II: Oil in Water Analyzer1-4Part 1.4Automatic Zero System1 Operational Theory ModelPart II: 1.5System DescriptionOil in Water Analyzer Operational Theory1-6Part 1.6Photometer1 Operational Theory ModelOil in Water Analyzer Part II:Operational Theory LOWED TO OPERATE UNLESS PERSONNEL IN1-8Part 1.7Sample Systems1 Operational Theory Model2.2Installing and Connecting the Analyzer Installation2.1Unpacking the Analyzer Part II:2.2.2 Electrical Power Connections 2 Installation2.2.5 Signal and Alarm Output Connections 2-2:Part2.4Calibration 2.4.1 Calibration Fluids 2.3Testing the SystemPart II: Oil in Water Analyzer2-4:Part 2 InstallationModel 2.4.2 Calibration3.0Routine Maintenance MaintenanceMaintenance 3.2System Visual Check and Response Procedure3.3Routine Maintenance 3 Maintenance3.4Suggested Preventive Maintenance Schedule Part3.5Service Procedures and Adjustments Maintenance3.5.2 Power Supply Test Points PartPart 3 MaintenanceModel Teledyne Analytical InstrumentsPart MaintenanceOil in Water Analyzer Teledyne Analytical Instruments3.5.6 Setup of the Logarithmic Amplifier 3 MaintenancePart Model3.5.8 Integrated Reference and Measuring Signals MaintenancePart Oil in Water AnalyzerPart 3 MaintenanceModel Teledyne Analytical InstrumentsPart MaintenanceOil in Water Analyzer Teledyne Analytical Instruments3-10 3 MaintenancePart ModelPart III: Sample System Oil in Water Sample Conditioning System OperationModel OPERATING INSTRUCTIONSii: Part Table of ContentsModel 6620 Oil in Water Analyzer Teledyne Analytical InstrumentsTeledyne Analytical Instruments Part III:Part III: Oil in Water Model 6620 Oil in Water Analyzer iv: Part7.11 Teledyne Analytical InstrumentsPart III: 1.0IntroductionOil in Water Part2.1The Optical Bench 2.0The Method of Analysis2.2The Photometer Amplifier 1-2PartOil in Water Part III:Part The detector output, which is a sequence of pulses which directly reflect the photo energy transmitted by the measuring and reference filter, is a measure of the concentration of the component of interest in the sample. The difference of the energy in the measuring and reference pulse is exponentially related to the concentration of the component of interest2.3The Automatic Zero System 2.4 From B71046-0or customer’s piping schematic1-4Part PartPart III: Oil in Water Piping Diagram B71046Oil in Water PartPart 1-6PartModel Teledyne Analytical InstrumentsOil in Water Part III:Part TOMER SPECIFIC PIPING1-8Part 3.0System DescriptionPart Model3.1.1Source Module 3.1Photometer3.1.2Sample Cell Part III:3.1.4Control/Analysis Unit 3.1.3Detector ModulePart Model3.4The Sampling System 3.3Electrical Connections3.4.1Sample Water Preconditioning System Part III:Model PartPRESSURIZED INLET SAMPLE DELIVERY CALIBRATION SAMPLE DELIVERYHomogenizing Oil in Water Piping Diagram simplest3.4.2Zero Water Preconditioning System Part III:configured to measure non-dissolvedoil only 3.4.3The Automatic Sample Cell Cleaning SystemPart ModelOil in Water Part III:Part Entering the zero offset3.6Recorder Requirement 3.5The Signal OutputsPart Model3.8The amplifier PCB 3.7The Process Alarm System3.8.1Auto Zero Circuit Part III:Detector Fail Check the Detector signal 3.8.2 Signal Failure AlarmPart ModelPart III: 4.0INSTALLATIONOil in Water Part4.1.4Signal and Alarm Output Connections 4.1.1Electrical Power Connections4.1User Connections 4.1.2Compressed Air Supply4.1.6Safe Vent Drainage 4.1.5 Sample Delivery SystemPart III: Oil in Water5.0SYSTEM START-UP/CALIBRATION 5.1Installation Check5.2Electronics Check Part5.4Sample Delivery Check 5.3Electrical Check5.5Preparation for Calibration Part III:Part 5.5.1Required Calibration EquipmentModel Manual Sample Introduction5.5.3Acquisition of Representative Sample Water 5.5.2Acquisition of Representative Oil SamplePart III: Oil in WaterPart 5.5.5Background Signal Level DeterminationModel 1-26Part III Teledyne Analytical InstrumentsOil in Water Part III:Part Interpretation of Observations1-28Part III Teledyne Analytical Instruments PartModel 5.6.1Zero Fluid Preparation 5.6Calibration with Prepared Sample5.6.2Span Fluid Preparation Part III:Part 5.6.3 CalibrationModel 1-30Part III Teledyne Analytical InstrumentsPart III: Setup of Internal Span Flag CalibrationOil in Water PartModel PartSpanFilter Sample SystemOil in Water Part III:Part 6.Analyze both samples in the laboratoryPart 5.6.5Calibration of the ultrasonic homogenizerModel 1-34Part III Teledyne Analytical InstrumentsCORRELATION HomogenizerTuning5.7System Set-UpFor Automatic Operation 5.7.1Set-upfor Automatic SamplingPart 5.7.2Electronics Set-upfor Automatic OperationModel 1-36Part III Teledyne Analytical Instruments6.2Routine Maintenance 6.1System Visual Check and Response ProcedurePart III: Oil in WaterModel PartDAILY WEEKLYPart III: 7.0SERVICE PROCEDURES AND ADJUSTMENTSOil in Water PartPart 7.2Set Up of the I to E ConverterModel 1-40Part III Teledyne Analytical Instruments7.5The Integrated Reference and Measuring Signals 7.3Set Up of the Logarithmic Amplifier7.4The Inverting Amplifier Part III:Part 7.6Sample Cell MaintenanceModel CAUTION: wear UV goggles if lamp left on7.8Zero Filter Replacement 7.7Sample System MaintenancePart III: Oil in WaterPart 7.9316 Zero Filter Cleaning ProcedureModel 1-44Part III Teledyne Analytical InstrumentsPhototube Replacement 7.10 Lamp ReplacementPROCEDURE 7.118.2Water Delivery Problems 8.0TROUBLESHOOTING SECTION8.1The Lamp Refuses to Light 8.2.1The Water Refuses to Flow Through the Tubing8.2.2Sample Pump Failure 8.3Zero Drift ProblemsPart III: Oil in WaterGuide for Oil in Water Analyzer Systems CommissioningandStart-upA Site requirements Part1 Electrical connections B Installationapower c DCS connections 4 See section for the Alarms Function1Please refer to Section 1.5 Control Unit 3Sample Connectionssee addendum drawings drawingsbOutline drawing see addendum drawings aPiping Diagram, see addendum drawingsPart III: B Start up of System7 Once assured sample inlet is proceed as follows FSet up for Automatic Sampling Sample System E Set up of internal calibration span flagPart III: Oil in WaterModel Part1-56Part III Teledyne Analytical Instruments Automatic Operation and Routine DutiesOil in Water Part III:Part Teledyne Analytical InstrumentsA-1Specifications AppendixOperating Temperature: 0-50oC 6600 Digital Control ModuleSample temperature Typical Analytical Performance SpecificationsAppendix ModelsModel A-2Recommended 2-YearSpare Parts ListOil in Water Analyzer AppendixGeneric Drawing List A-3Drawing List See manual addendumAppendix Models