Main
TRADEMARKS
1. CONVENTIONS
Conventions Used in this Manual
Cautions, Notes, etc.
Commonly Used Terms
2. GENERAL SAFETY INSTRUCTIONS
2.1 RESPONSIBILITIES OF THE SERVICE ENGINEER
2.1.1 SERVICE ENGINEER
2.1.2 REFERENCE MATERIAL FOR MAINTENANCE
2.2 BEFORE INSTALLATION, MAINTENANCE
2.2.1 SHIPPING AND MOVING THE MACHINE
2.2.2 POWER
2.2.3 INSTALLATION, DISASSEMBLY, AND ADJUSTMENTS
2.2.4 SPECIAL TOOLS
2.3 DURING MAINTENANCE
2.3.1 GENERAL
2.3.2 SAFETY DEVICES
2.3.3 ORGANIC CLEANERS
2.3.4 LITHIUM BATTERIES
2.3.5 OZONE FILTERS
2.3.6 POWER PLUG AND POWER CORD
2.4 AFTER INSTALLATION, SERVICING
2.4.1 DISPOSAL OF USED ITEMS
2.4.2 POINTS TO CONFIRM WITH OPERATORS
2.5 SPECIAL SAFETY INSTRUCTIONS FOR TONER
2.6 ACCIDENTAL PHYSICAL EXPOSURE
2.7 HANDLING AND STORING TONER
2.8 TONER DISPOSAL
2.8.1 SAFETY INSTRUCTIONS FOR THIS MACHINE
LASER SAFETY
Page
1. INSTALLATION...........................................................................1-1
Page
2. PREVENTIVE MAINTENANCE................................................... 2-1
3. REPLACEMENT AND ADJUSTMENT........................................3-1
Page
Page
Page
4. TROUBLESHOOTING.................................................................4-1
Page
5. SERVICE TABLES...................................................................... 5-1
Page
Page
Page
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Page
3. DETAILED DESCRIPTIONS................................................. B331-4
1. REPLACEMENT AND ADJUSTMENT................................. B473-1
2. DETAILS............................................................................... B473-7
2000/3000-SHEET FINISHER 1. 1. REPLACEMENT AND ADJUSTMENT............................ B700-1
1. 2. DETAILS........................................................................ B700-24
COVER INTERPOSER TRAY 1. REPLACEMENT AND ADJUSTMENT................................. B704-1
2. DETAILS............................................................................... B704-8
6. DETAILS............................................................................. B706-33
7. OVERALL MACHINE INFORMATION................................ B706-52
9-BIN MAILBOX 1. REPLACEMENT AND ADJUSTMENT................................. B762-1
2. DETAILS............................................................................... B762-4
SPECIFICATIONS.................................................................... SPEC-1
APPENDIX
1.1 INSTALLATION REQUIREMENTS
1.1.1 OPERATING ENVIRONMENT
1.1.2 MACHINE LEVEL
1.1.3 MINIMUM SPACE REQUIREMENTS
1.1.4 DIMENSIONS
1.1.5 POWER REQUIREMENTS
1.2 COPIER AND PERIPHERALS
1.3 COPIER e-STUDIO4500c/5500c
1.3.1 ACCESSORIES
1.3.2 INSTALLATION
Tapes and packing material
Page
Page
Page
Shipping Retainer Removal
Page
Page
Developer Cartridge Installation
F
R
Page
Page
Page
Page
Reassemble the PCU
Page
Reattach the Face Plate
Remove the Retainers in the Drawer Unit
Page
Page
Reinstall the Toner Hopper
STC (Soft Toner Cartridge) Installation
Make the Machine Level
Attach the PCU Stand Rack
Attach Decals
Initializing Developer and Toner
Page
Load the Paper Trays
Make a Test Color Print
ACC (Automatic Color Calibration) Adjustment
Page
Counter Display Setting
Print an SMC Report
Connect the Upper and Lower Tray Heaters
1.3.3 BREAKER SWITCH TEST PROCEDURE
How to Test the Electrical Breaker Switch
To return the switch to the ON position:
1.4 COPY TRAY (B756)
1.4.1 ACCESSORIES
1.4.2 INSTALLATION
Page
Page
1.5 A3/11" X 17" PAPER SIZE TRAY (B331)
1.5.1 ACCESSORIES
1.5.2 INSTALLATION
Page
Page
Page
Page
1.6 LCT (B473), LCT ADAPTER (B699)
1.6.1 ACCESSORIES
LCT (B473)
LCT Adapter (B699)
1.6.2 INSTALLATION
Removing Tape and Accessories
LCT Adapter (B699) Installation
LCT Installation
Page
Page
LCT (B473): Paper size change from A4 to 81/2" x 11" (LT)
Page
Page
1.7 81/2" X 14"/B4 PAPER SIZE TRAY (B474)
1.7.1 ACCESSORIES
1.7.2 INSTALLATION
LCT Connected to the Machine
Page
Page
1.8 2000/3000 SHEET FINISHERS (B700/B701)
1.8.1 ACCESSORIES
1.8.2 INSTALLATION
Removing Tapes and Packing Materials
Page
Docking the Finisher to the Copier
Page
Attaching the Trays
B700
B701
Leveling the Finisher
Support Tray
Selecting the Staple Supply Name
Enabling Booklet Binding (B700 Only)
1.9 PUNCH UNIT (B702)
1.9.1 ACCESSORIES
1.9.2 INSTALLATION
Page
Page
1.10 MAILBOX (B762)
1.10.1 ACCESSORIES
1.10.2 INSTALLATION
Page
Page
1.11 3000-SHEET FINISHER (B706), FINISHER ADAPTER (B698)
1.11.1 ACCESSORIES
3000-Sheet Finisher B706 Accessories
Finisher Adapter Kit B698 Accessories
1.11.2 INSTALLATION
Shipping tape and retainers
Page
Finisher Adapter B698 Installation
Page
Page
Page
Finisher Installation
Page
Page
Selecting the Staple Supply Name
Stopper Bracket (Co-packed with B698) Installation
Page
1.12 PUNCH UNIT B531
1.12.1 ACCESSORIES
1.12.2 INSTALLATION
Page
Page
Page
1.13 OUTPUT JOGGER UNIT (B703/B513)
1.13.1 ACCESSORIES
1.13.2 INSTALLATION
Page
1.14 COVER INTERPOSER TRAY (B704)
1.14.1 ACCESSORIES
1.14.2 INSTALLATION
Removing Tapes and Packing Materials
Preparing the Finisher (B700/B701/B706)
Attaching the Extensions for the B706
Page
Page
Attaching the Extensions for the B700/B701
Attaching the Interposer Tray (B700/B701/B706)
Attaching the Corner Plates for the B706
NG OK
Page
Docking Finisher and Interposer to the Machine (B700/B701/B706)
Page
August 2006 MFP CONTROLLER OPTIONS
1-115
(Applications)
1.15 MFP CONTROLLER OPTIONS
1.15.1 OVERVIEW
Board Slots
SD Card Slots
A CD E
Page
1.15.3 APPLICATIONS PROVIDED ON SD CARDS
1.15.4 HANDLING DIMMS AND SD CARDS
DIMMs
SD cards To install and remove an SD Card:
1.15.5 MERGING APPLICATIONS ON ONE SD CARD
Merging Applications
Undo Exec
Storing SD Application Cards on Site
1.15.6 PRINTER/SCANNER UNIT GM-2100 (B737)
Accessories
Installation
Page
USB SP Settings
1.15.7 POSTSCRIPT3 UNIT TYPE 3260 (B761)
Accessory Check
1.15.8 DATAOVERWRITESECURITY UNIT TYPE C (B735)
Accessory Check
Before You Begin
Seal Check And Removal
Installation Procedure
Page
1.15.9 COPY CONNECTOR TYPE 3260 (B328)
CN594 CN4
1.15.10 EFI PRINTER CONTROLLER (G815)
2. PREVENTIVE MAINTENANCE
Page
2.2.2 PM PARTS SCREEN DETAILS
All PM Parts list: Main Menu
Number button submenu
Parts list for PM yield indicator
2.3 PM TABLES
2.3.1 MAIN MACHINE
Copier PM Parts
August, 2006 PM TABLES
2-7
PM TABLES August, 2006
2-8
August, 2006 PM TABLES
2-9
PM TABLES August, 2006
2-10
ARDF PM Parts
NOTE: The "K" number in the table below is the number of originals that have been fed.
August, 2006 PM TABLES
2-11
2.3.2 2000/3000-SHEET BOOKLET FINISHER B700/B701
2.3.3 PUNCH B702
PUNCH
2.3.4 3000-SHEET FINISHER B706
FINISHER
2.3.6 COVER INTERPOSER TRAY B704
2.3.7 LCT B473
2.4 LUBRICATION POINTS
2.4.1 COPIER
OPC, ITB Replacement
Fusing Unit
3. REPLACEMENT AND ADJUSTMENT
3.1 GENERAL CAUTIONS
3.1.1 DRUM
3.1.2 PCU
3.1.3 TRANSFER BELT UNIT
3.1.4 SCANNER UNIT
3.1.5 LASER UNIT
3.1.6 DEVELOPMENT
3.1.7 CLEANING
3.1.8 FUSING UNIT
3.1.9 PAPER FEED
3.1.10 USED TONER (WASTE TONER)
3.2 COMMON REMOVAL PROCEDURES
3.2.1 ARDF
3.2.2 OPERATION PANEL, TOP COVERS
3.2.3 LEFT COVERS
3.2.4 FRONT DOOR
3.2.5 RIGHT COVERS
3.2.6 REAR COVERS
3.2.7 TONER HOPPER, FACE PLATE, PCU
Removing Toner Hopper, Face plate, PCU
Page
Page
F
R
Reinstalling PCU, Face plate, Toner Hopper
Page
Page
3.2.8 IMAGE TRANSFER UNIT
Page
3.2.9 DRAWER UNIT
Page
3.2.10 DUPLEX UNIT
3.2.11 OPENING AND LOCKING THE CONTROLLER BOX COVER
3.2.12 SD CARD STORAGE
3.3 SCANNER UNIT
3.3.1 EXPOSURE GLASS
3.3.2 LENS BLOCK, PAPER SIZE SENSORS
3.3.3 EXPOSURE LAMP
3.3.4 SCANNER MOTOR
3.3.5 SCANNER HP SENSOR
3.3.6 SCANNER INTERFACE BOARD (SIOB)
Page
Scanner Wire Reinstallation and Scanner Position Adjustment
Page
3.4 LASER UNIT
3.4.1 CAUTION DECALS
3.4.2 POLYGON MOTOR
3.4.3 LASER UNIT
Page
Page
Adjustments After Laser Unit Replacement SP Adjustments
3.4.4 LASER SYNCHRONIZATION DETECTOR
3.5 PCU (PHOTOCONDUCTOR UNITS)
F
3.5.1 DEVELOPER REPLACEMENT
R
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3.5.2 DEVELOPMENT GEARS
3.5.3 CHARGE ROLLER UNIT
3.5.4 DRUM AND CLEANING BLADE
Removing the OPC Drum
Removing the Cleaning Blade
Page
3.5.5 PCU CLEANING UNIT
Page
3.5.6 TD SENSOR
August, 2006 PCU (PHOTOCONDUCTOR UNITS)
3-57
3.5.7 AFTER REPLACING THE PCU COMPONENTS AND DEVELOPER
Page
3.6 TONER SUPPLY UNIT
3.6.1 STC PORT CLEANING
3.6.2 CONNECTOR BOARD (CNB)
3.6.3 TONER PUMP
3.6.4 TONER END SENSOR
3.6.5 TONER HOPPER MOTOR
3.7 PAPER TRANSFER UNIT
3.7.1 RELAY SENSOR
3.7.2 DOUBLE-FEED DETECTION SENSOR, REGISTRATION SENSOR
3.7.3 PAPER TRANSFER UNIT
Page
3.7.4 PAPER TRANSFER ROLLER, PAPER DISCHARGE PLATE
3.7.5 LUBRICANT BAR
3.7.6 CLEANING BLADE
3.7.7 PTR CLEANING BRUSH ROLLER
3.7.8 PAPER TRANSPORT BELT, SEPARATION POWER PACK
3.7.9 REGISTRATION MOTOR
3.7.10 DOUBLE-FEED DETECTION LED
3.8 IMAGE TRANSFER UNIT
3.8.1 ITB (Image Transfer Belt), BELT CLEANING UNIT
Disassembly and ITB Replacement
Page
Reassembly of the Image Transfer Unit and Belt Cleaning Unit
NG OK
Dusting the ITB with Lubricant Powder
Page
3.8.2 ITB CLEANING BLADE, DUST COLLECTION UNIT
3.8.3 ITB CLEANING ROLLER, SCRAPER BLADE
3.8.4 MUSIC AND ID SENSORS
3.8.5 IMAGE TRANSFER POWER PACK
3.8.6 BELT POSITION SENSORS
3.9 FUSING UNIT
3.9.1 FUSING BELT STRIPPERS
3.9.2 FUSING UNIT
3.9.3 FUSING EXIT SENSOR, ACCORDION JAM SENSOR
3.9.4 PRESSURE ROLLER THERMOSTATS, THERMISTOR
3.9.5 FUSING CLEANING UNIT
3.9.6 FUSING BELT THERMOSTATS
3.9.7 FUSING THERMISTORS, HEATING ROLLER TEMPERATURE SENSOR
3.9.8 FUSING BELT LUBRICATION ROLLER, CLEANING ROLLER
3.9.9 PRESSURE ROLLER CLEANING FELT ROLLER
Page
3.9.10 HOT ROLLER, HEATING ROLLER FUSING LAMPS
Page
3.9.11 PRESSURE ROLLER FUSING LAMP
3.9.12 HEATING ROLLER, FUSING BELT, HOT ROLLER
Page
Page
3.9.13 PRESSURE ROLLER
3.9.14 PRESSURE ROLLER STRIPPER
3.10 DUPLEX UNIT
3.10.1 DUPLEX INVERTER MOTOR
3.10.2 DUPLEX TRANSPORT MOTOR
3.10.3 DUPLEX UNIT SENSORS
Duplex Entrance Sensor
Transport Sensor 1, 2, Inverter Exit Sensor
Page
Transport Sensor 3
3.10.4 DUPLEX JOGGER MOTOR
3.10.5 DUPLEX JOGGER BELT
3.11 TANDEM TRAY (TRAY 1)
3.11.1 TANDEM TRAY
Page
3.11.2 REAR FENCE RETURN SENSOR REPLACEMENT
3.11.3 REAR FENCE HP SENSOR REPLACEMENT
3.11.4 TANDEM RIGHT TRAY PAPER SENSOR REPLACEMENT
3.11.5 BOTTOM PLATE LIFT WIRE REPLACEMENT
Page
3.11.6 TANDEM TRAY PAPER SIZE CHANGE
Page
Page
3.12 PAPER FEED (TRAYS 2, 3)
3.12.1 PICK-UP, FEED, SEPARATION ROLLERS
3.12.2 FEED UNIT
Page
3.12.3 SEPARATION ROLLER PRESSURE ADJUSTMENT
3.12.4 PAPER END, TRAY LIFT, PAPER FEED SENSORS
3.12.5 VERTICAL TRANSPORT SENSOR
3.13 BYPASS UNIT
3.13.1 BYPASS PICK-UP, FEED, SEPARATION ROLLER
3.13.2 BYPASS AUTO PAPER SIZE DETECTION SWITCHES
3.13.3 BYPASS UNIT
3.13.4 BYPASS PAPER END SENSOR, FEED SENSOR
3.13.5 BYPASS FEED CLUTCH
3.14 BOARDS
3.14.1 CONTROLLER UNIT
3.14.2 CONTROLLER BOARD, 256 MB MEMORY, NVRAM
3.14.3 NVRAM REPLACEMENT
Upload NVRAM Data
SD Card
Replace NVRAM
Restore NVRAM Data to the New NVRAM
3.14.4 CONTROLLER BOX COVER, BICU, IOB
Page
3.14.5 RDS BOARD, JUMPER
3.14.6 INTERFACE BOARD, MOTHER BOARD
3.14.7 HVPS, PFC BOARD
3.14.8 PSU
3.14.9 AC DRIVE BOARD
3.14.10 TRANSFER MOTOR, DRIVE, DRIVE MOTOR BOARDS
3.15 HDD UNIT
Disposal of HDD Units
Reinstallation
3.16 MOTORS
3.16.1 PCU MOTOR, DRUM MOTOR
Page
3.16.2 PAPER TRANSFER MOTOR
3.16.3 IMAGE TRANSFER MOTOR
3.16.4 WASTE TONER TRANSPORT MOTOR, WASTE TONER DISTRIBUTION MOTOR
3.16.5 BOTTOM PLATE LIFT MOTOR (TRAYS 1, 2, 3)
3.16.6 ITB DRIVE MOTOR
3.17 AIR FILTERS
3.17.1 TONER HOPPER FILTER
3.17.2 OZONE FILTER, DUST FILTERS
3.17.3 SCANNER FILTER
3.18 ARDF
3.18.1 ARDF COVERS
3.18.2 ORIGINAL FEED UNIT
3.18.3 FEED BELT, PICK-UP ROLLER
3.18.4 BOTTOM PLATE POSITION SENSOR
3.18.5 INTERVAL, ORIGINAL WIDTH, SKEW CORRECTION, SEPARATION SENSORS
3.18.6 ORIGINAL LENGTH SENSORS
3.18.7 FEED COVER, ORIGINAL SET, BOTTOM PLATE, PICK-UP ROLLER HP, UPPER INVERTER SENSORS
Page
3.18.8 ARDF POSITION SENSOR, APS START SENSOR
3.18.9 ORIGINAL REGISTRATION, EXIT SENSORS
Page
3.18.10 ARDF SEPARATION ROLLER
3.18.11 ARDF TRANSPORT BELT
Removing the ARDF Transport Belt Assembly
Removing the Belt
Page
Reinstalling the Belt
FRONT REAR
Reattaching the White Cover
3.18.12 ARDF CONTROL BOARD
3.18.13 ARDF BOTTOM PLATE LIFT MOTOR
3.18.14 ARDF FEED MOTOR, ARDF TRANSPORT MOTOR
3.18.15 ARDF PICK-UP ROLLER LIFT MOTOR
3.19 IMAGE ADJUSTMENTS
B
3.19.1 SCANNING
Scanner sub-scan magnification
Scanner leading edge and side-to-side registration
Main scan dot position correction
3.19.2 ARDF
ARDF side-to-side and leading edge registration
B
3.19.3 REGISTRATION
Image Area
Leading Edge
Side to Side
Adjustment Standards
Adjustment Procedure
3.19.4 COLOR REGISTRATION
Forced MUSIC Adjustment
Adjustment of Line Speed for Thick Paper
Color Registration Test and Error Adjustment
3.19.5 SKEW ADJUSTMENT AFTER LASER UNIT REPLACEMENT
Page
3.19.6 PRINTER GAMMA CORRECTION
Copy Mode KCMY Color Balance Adjustment
Adjustment Procedure
August, 2006 IMAGE ADJUSTMENTS
3-187
- Photo Mode, Single Color -
- Text (Letter) Mode, Full Color -
IMAGE ADJUSTMENTS August, 2006
3-188
- Text (Letter) Mode, Single Color -
Printer Mode
IMAGE ADJUSTMENTS August, 2006
3-190
Adjustment Reference For Gamma Correction
3.20 TOUCH SCREEN CALIBRATION
4. TROUBLESHOOTING
4.1 PROGRAM DOWNLOAD
4.1.1 OVERVIEW
4.1.2 RECOVERY METHODS
PROGRAM DOWNLOAD April, 2007
4.1.3 DOWNLOAD ERROR CODES
April, 2007 PROGRAM DOWNLOAD
4-3
PROGRAM DOWNLOAD April, 2007
4-4
April, 2007 PROGRAM DOWNLOAD
4-5
4.1.4 IMPORTANT SP CODES
Here is a list of important SP codes that you may need during troubleshooting.
NOTE: For more information about these and other SP codes, see 4. Service Tables.
4.2 SPECIAL PROCEDURES
4.2.1 SP2181 030 (ALIGNMENT RESULT) ERRORS
April, 2007 SPECIAL PROCEDURES
4-7
07/04
SPECIAL PROCEDURES April, 2007
4-8
Page
4.2.2 COLOR REGISTRATION ADJUSTMENT
Color Registration Error Correction
Page
Color Skew Error Correction
Overall Check
Color Registration at the Left and Right Folds of the Test Pattern
Page
April, 2007 SPECIAL PROCEDURES
4-15
4.2.3 SP3812 001 (DevSetup Execute) ERRORS
SPECIAL PROCEDURES April, 2007
4-16
4.2.4 PROCESS CONTROL TROUBLESHOOTING
Summary of Process Control SC Codes
Process Control Self-Check: SP3821
SPECIAL PROCEDURES April, 2007
4-18
April, 2007 SPECIAL PROCEDURES
4-19
SPECIAL PROCEDURES April, 2007
4-20
April, 2007 SPECIAL PROCEDURES
4-21
SPECIAL PROCEDURES April, 2007
4-22
4.2.5 COLOR ADJUSTMENT FOR CONNECTED COPIERS
Page
4.3 SERVICE CALL CONDITIONS
4.3.1 SERVICE MODE LOCK/UNLOCK
4.3.2 SERIES SERVICE CALL CONDITIONS
4.3.3 SC CODE DESCRIPTIONS
SERVICE CALL CONDITIONS April 2007
4-28
SC codes Group 1: Scanning
April, 2007 SERVICE CALL CONDITIONS
4-29
SERVICE CALL CONDITIONS April 2007
4-30
SC codes Group 2: Exposure
April, 2007 SERVICE CALL CONDITIONS
4-31
SERVICE CALL CONDITIONS April 2007
4-32
April, 2007 SERVICE CALL CONDITIONS
4-33
SERVICE CALL CONDITIONS April 2007
4-34
April, 2007 SERVICE CALL CONDITIONS
4-35
SERVICE CALL CONDITIONS April 2007
4-36
April, 2007 SERVICE CALL CONDITIONS
4-37
SC codes Group 3: Image Development - 1
SERVICE CALL CONDITIONS April 2007
4-38
April, 2007 SERVICE CALL CONDITIONS
4-39
SERVICE CALL CONDITIONS April 2007
4-40
April, 2007 SERVICE CALL CONDITIONS
4-41
Execute SP3820 001 to do auto process control manually.
SERVICE CALL CONDITIONS April 2007
4-42
SC codes Group 4: Image Development - 2
April, 2007 SERVICE CALL CONDITIONS
4-43
SERVICE CALL CONDITIONS April 2007
4-44
Page
SERVICE CALL CONDITIONS April 2007
4-46
April, 2007 SERVICE CALL CONDITIONS
4-47
SC codes Group 5: Paper Feed
The lower limit sensor of the
SERVICE CALL CONDITIONS April 2007
4-48
April, 2007 SERVICE CALL CONDITIONS
4-49
SERVICE CALL CONDITIONS April 2007
4-50
April, 2007 SERVICE CALL CONDITIONS
4-51
SERVICE CALL CONDITIONS April 2007
4-52
April, 2007 SERVICE CALL CONDITIONS
4-53
SERVICE CALL CONDITIONS April 2007
4-54
April, 2007 SERVICE CALL CONDITIONS
4-55
SC codes Group 6: Device Communication
SERVICE CALL CONDITIONS April 2007
4-56
April, 2007 SERVICE CALL CONDITIONS
4-57
SERVICE CALL CONDITIONS April 2007
4-58
SC codes Group 7: Peripherals
April, 2007 SERVICE CALL CONDITIONS
4-59
SERVICE CALL CONDITIONS April 2007
4-60
April, 2007 SERVICE CALL CONDITIONS
4-61
SERVICE CALL CONDITIONS April 2007
4-62
April, 2007 SERVICE CALL CONDITIONS
4-63
SERVICE CALL CONDITIONS April 2007
4-64
April, 2007 SERVICE CALL CONDITIONS
4-65
SC800: Overall System
NOTE:
report so you can read the error code. The error code is not displayed on the operation panel.
SERVICE CALL CONDITIONS April 2007
NOTE:
report so you can read the error code. The error code is not displayed on the operation panel.
April, 2007 SERVICE CALL CONDITIONS
4-67
NOTE:
SERVICE CALL CONDITIONS April 2007
4-68
April, 2007 SERVICE CALL CONDITIONS
4-69
SERVICE CALL CONDITIONS April 2007
4-70
SC
April, 2007 SERVICE CALL CONDITIONS
4-71
SC900: Miscellaneous
SERVICE CALL CONDITIONS April 2007
4-72
Here is a list of HDD status codes:
Page
SERVICE CALL CONDITIONS April 2007
4-74
April, 2007 SERVICE CALL CONDITIONS
4-75
4.3.4 ADDITIONAL SC CODES PRINTED IN SMC REPORTS
SC No. Symptom Possible Cause
4.4 ADDITIONAL INFORMATIONS
4.4.1 TRAY PAPER SIZE SETTING
4.4.2 PAPER MISFEED (J098/J099)
Page
How to Change the Paper Thickness and Paper Type Settings:
How to Change the "Paper Type Detect" or "Double Feed Detect" Setting:
4.4.3 PAPER FEED SKEW
SYMPTOM:
CAUSE:
SOLUTION:
HOW TO CHECK THE POSITION OF THE REAR REGISTRATION PRESSURE SPRING:
Page
Page
NG position
OK position
4.4.4 WHITE LINE IN SUB-SCAN DIRECTION ON SINGLE COLOR SOLID IMAGE.
4.4.5 DIRTY BLACK LINE IN CUB-SCAN DIRECTION OR DIRTY BACKGROUND
Page
Page
Page
APPENDIX:
4.4.6 EXPANDED SOFT TONER CARTRIDGE
4.4.7 SYSTEM STOP CONTROL DUE TO THE TEMPERATURE LIMITATION
OVERVIEW:
ACTION:
4.4.8 LOW POWER MODE TEMPERATURE
Page
4.4.9 POOR FUSING ON 100g/m2 PAPER
SYMPTOM:
CAUSE:
SOLUTION:
ACTION:
Final Solution: Middle Thickness Paper Mode
Page
Page
Page
April, 2007 ADDITIONAL INFORMATIONS
4-99
APPENDIX:
Default settings of SP modes related to previous Temporary Solutions A, B and B+
4.4.10 ABNORMAL SHIFT TRAY MOVEMENT OF SR842 (B706) WITH EFI PRINTER CONTROLLER (E-7000)
4.4.11 POOR FUSING ON 100g/m2 PAPER
CAUSE and SOLUTION:
Fusing Anti-glossy Streak Kit (P/N B1329713):
Page
4.4.12 COPIER FIRMWARE UPDATE NOTICE WHEN COLOR CONTROLLER E-7000 IS INSTALLED
REASON:
PROCEDURE:
Page
4.4.13 POOR FUSING ON 100g/m2 PAPER
SYMPTOM:
CAUSE:
SOLUTION:
Solution: Middle Thickness Paper Mode
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Page
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Page
4.4.14 NIP WIDTH ADJUSTMENT
Important:
MEASURING THE NIP WIDTH:
NIP WIDTH SPECIFICATIONS:
ADJUSTING THE NIP WIDTH:
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
5.1.1 SERVICE PROGRAM MODE OPERATION
Service Mode Lock/Unlock
To Enter and Exit the Service Mode
To Switch to the Copy Window for Test Printing
Using the SP Mode
Direct Entry
Button Selection Entry
SERVICE PROGRAM MODE April, 2007
5-4
SP Mode Button Summary
Here is a short summary of the touch-panel buttons.
(2)(1) (3) (4) (5) (6) (7) (8) (9) (10)
SP Mode Print (SMC report print)
5.2 RESETS
5.2.1 MEMORY ALL CLEAR: SP5801
Page
5.2.2 SOFTWARE AND SETTING RESET
Software Reset
Resetting the User Tool Settings
Resetting Copy/Document Server Features Only
Resetting Scanner Features Only
5.3 TEST PATTERN PRINTING
5.3.1 PRINTING TEST PATTERN: SP2109 002
Test Pattern Table
5.3.2 IPU TEST PATTERNS: SP4417
5.4 FIRMWARE UPDATE
5.4.1 FIRMWARE UPDATE PROCEDURE
Firmware Update Procedure
Page
Page
Verifying the Firmware Update
FIRMWARE UPDATE April, 2007
5-16
5.4.2 DOWNLOADING STAMP DATA
5.4.3 UPLOADING AND DOWNLOADING NVRAM DATA
Uploading NVRAM Data to an SD card
Downloading an SD Card to NVRAM
SERVICE PROGRAM TABLES April, 2007
5-20
5.5 SERVICE PROGRAM TABLES
5.5.1 SERVICE TABLE KEY
April, 2007 SERVICE PROGRAM TABLES
5-21
SERVICE PROGRAM TABLES April, 2007
5-22
5.5.2 COPIER SERVICE TABLES
Group 1000
April, 2007 SERVICE PROGRAM TABLES
5-23
SERVICE PROGRAM TABLES April, 2007
5-24
April, 2007 SERVICE PROGRAM TABLES
5-25
SERVICE PROGRAM TABLES April, 2007
5-26
April, 2007 SERVICE PROGRAM TABLES
5-27
SERVICE PROGRAM TABLES April, 2007
5-28
April, 2007 SERVICE PROGRAM TABLES
5-29
SERVICE PROGRAM TABLES April, 2007
5-30
April, 2007 SERVICE PROGRAM TABLES
5-31
SERVICE PROGRAM TABLES April, 2007
5-32
April, 2007 SERVICE PROGRAM TABLES
5-33
Group 2000
SERVICE PROGRAM TABLES April, 2007
5-34
April, 2007 SERVICE PROGRAM TABLES
5-35
SERVICE PROGRAM TABLES April, 2007
5-36
April, 2007 SERVICE PROGRAM TABLES
5-37
07/04
SERVICE PROGRAM TABLES April, 2007
5-38
April, 2007 SERVICE PROGRAM TABLES
5-39
SERVICE PROGRAM TABLES April, 2007
5-40
April, 2007 SERVICE PROGRAM TABLES
5-41
SERVICE PROGRAM TABLES April, 2007
5-42
April, 2007 SERVICE PROGRAM TABLES
5-43
SERVICE PROGRAM TABLES April, 2007
5-44
April, 2007 SERVICE PROGRAM TABLES
5-45
SERVICE PROGRAM TABLES April, 2007
5-46
April, 2007 SERVICE PROGRAM TABLES
5-47
SERVICE PROGRAM TABLES April, 2007
5-48
April, 2007 SERVICE PROGRAM TABLES
5-49
SERVICE PROGRAM TABLES April, 2007
5-50
April, 2007 SERVICE PROGRAM TABLES
5-51
SERVICE PROGRAM TABLES April, 2007
5-52
April, 2007 SERVICE PROGRAM TABLES
5-53
ITB
Side1:PTR
Side1:SepDC
Side1:SepAC
SERVICE PROGRAM TABLES April, 2007
5-54
April, 2007 SERVICE PROGRAM TABLES
5-55
SERVICE PROGRAM TABLES April, 2007
5-56
April, 2007 SERVICE PROGRAM TABLES
5-57
SERVICE PROGRAM TABLES April, 2007
5-58
April, 2007 SERVICE PROGRAM TABLES
5-59
SERVICE PROGRAM TABLES April, 2007
5-60
April, 2007 SERVICE PROGRAM TABLES
5-61
SERVICE PROGRAM TABLES April, 2007
5-62
April, 2007 SERVICE PROGRAM TABLES
5-63
SERVICE PROGRAM TABLES April, 2007
5-64
April, 2007 SERVICE PROGRAM TABLES
5-65
SERVICE PROGRAM TABLES April, 2007
5-66
April, 2007 SERVICE PROGRAM TABLES
5-67
SERVICE PROGRAM TABLES April, 2007
5-68
April, 2007 SERVICE PROGRAM TABLES
5-69
SERVICE PROGRAM TABLES April, 2007
5-70
April, 2007 SERVICE PROGRAM TABLES
5-71
SERVICE PROGRAM TABLES April, 2007
5-72
April, 2007 SERVICE PROGRAM TABLES
5-73
SERVICE PROGRAM TABLES April, 2007
5-74
April, 2007 SERVICE PROGRAM TABLES
5-75
SERVICE PROGRAM TABLES April, 2007
5-76
April, 2007 SERVICE PROGRAM TABLES
5-77
SERVICE PROGRAM TABLES April, 2007
5-78
April, 2007 SERVICE PROGRAM TABLES
5-79
SERVICE PROGRAM TABLES April, 2007
5-80
Group 3000
April, 2007 SERVICE PROGRAM TABLES
5-81
SERVICE PROGRAM TABLES April, 2007
5-82
April, 2007 SERVICE PROGRAM TABLES
5-83
SERVICE PROGRAM TABLES April, 2007
5-84
April, 2007 SERVICE PROGRAM TABLES
5-85
SERVICE PROGRAM TABLES April, 2007
5-86
April, 2007 SERVICE PROGRAM TABLES
5-87
SERVICE PROGRAM TABLES April, 2007
5-88
April, 2007 SERVICE PROGRAM TABLES
5-89
After this SP is changed, process control must be executed manually with
SERVICE PROGRAM TABLES April, 2007
5-90
April, 2007 SERVICE PROGRAM TABLES
5-91
SERVICE PROGRAM TABLES April, 2007
5-92
April, 2007 SERVICE PROGRAM TABLES
5-93
SERVICE PROGRAM TABLES April, 2007
5-94
April, 2007 SERVICE PROGRAM TABLES
5-95
You must do SP3820 to enable any values you change with SP3531 (Procon
Use SP3561 to display the resuls of SP3820 execution.
SERVICE PROGRAM TABLES April, 2007
5-96
Group 4000
April, 2007 SERVICE PROGRAM TABLES
5-97
SERVICE PROGRAM TABLES April, 2007
5-98
April, 2007 SERVICE PROGRAM TABLES
5-99
SERVICE PROGRAM TABLES April, 2007
5-100
April, 2007 SERVICE PROGRAM TABLES
5-101
SERVICE PROGRAM TABLES April, 2007
5-102
April, 2007 SERVICE PROGRAM TABLES
5-103
SERVICE PROGRAM TABLES April, 2007
5-104
April, 2007 SERVICE PROGRAM TABLES
5-105
SERVICE PROGRAM TABLES August, 2006
5-106
Group 5000
August, 2006 SERVICE PROGRAM TABLES
5-107
SERVICE PROGRAM TABLES August, 2006
5-108
August, 2006 SERVICE PROGRAM TABLES
5-109
SERVICE PROGRAM TABLES August, 2006
5-110
August, 2006 SERVICE PROGRAM TABLES
5-111
SERVICE PROGRAM TABLES August, 2006
5-112
August, 2006 SERVICE PROGRAM TABLES
5-113
SERVICE PROGRAM TABLES August, 2006
5-114
August, 2006 SERVICE PROGRAM TABLES
5-115
SERVICE PROGRAM TABLES August, 2006
5-116
August, 2006 SERVICE PROGRAM TABLES
5-117
SERVICE PROGRAM TABLES August, 2006
5-118
August, 2006 SERVICE PROGRAM TABLES
5-119
SERVICE PROGRAM TABLES August, 2006
5-120
August, 2006 SERVICE PROGRAM TABLES
5-121
SERVICE PROGRAM TABLES August, 2006
5-122
August, 2006 SERVICE PROGRAM TABLES
5-123
SERVICE PROGRAM TABLES August, 2006
5-124
August, 2006 SERVICE PROGRAM TABLES
5-125
SERVICE PROGRAM TABLES August, 2006
5-126
August, 2006 SERVICE PROGRAM TABLES
5-127
SERVICE PROGRAM TABLES August, 2006
5-128
August, 2006 SERVICE PROGRAM TABLES
5-129
SERVICE PROGRAM TABLES August, 2006
5-130
August, 2006 SERVICE PROGRAM TABLES
5-131
SERVICE PROGRAM TABLES August, 2006
5-132
Group 6000
August, 2006 SERVICE PROGRAM TABLES
5-133
SERVICE PROGRAM TABLES August, 2006
5-134
August, 2006 SERVICE PROGRAM TABLES
5-135
SERVICE PROGRAM TABLES August, 2006
5-136
August, 2006 SERVICE PROGRAM TABLES
5-137
SERVICE PROGRAM TABLES August, 2006
5-138
August, 2006 SERVICE PROGRAM TABLES
5-139
SERVICE PROGRAM TABLES August, 2006
5-140
August, 2006 SERVICE PROGRAM TABLES
5-141
Group 7000
SERVICE PROGRAM TABLES August, 2006
5-142
August, 2006 SERVICE PROGRAM TABLES
5-143
SERVICE PROGRAM TABLES August, 2006
5-144
August, 2006 SERVICE PROGRAM TABLES
5-145
SERVICE PROGRAM TABLES August, 2006
5-146
August, 2006 SERVICE PROGRAM TABLES
5-147
Page
August, 2006 SERVICE PROGRAM TABLES
5-149
SERVICE PROGRAM TABLES August, 2006
5-150
Group 8000
SERVICE PROGRAM TABLES August, 2006
5-152
August, 2006 SERVICE PROGRAM TABLES
5-153
SERVICE PROGRAM TABLES August, 2006
5-154
Page
Page
Page
SERVICE PROGRAM TABLES August, 2006
5-158
Page
Page
Page
Page
Page
Page
August, 2006 SERVICE PROGRAM TABLES
5-165
SERVICE PROGRAM TABLES August, 2006
5-166
Erase> Border Erase> Center Image Repeat Centering Positive/Negative
August, 2006 SERVICE PROGRAM TABLES
5-167
Page
August, 2006 SERVICE PROGRAM TABLES
5-169
Print jobs done with Web Image Monitor and Desk Top Binder are added to the L: count.
SERVICE PROGRAM TABLES August, 2006
5-170
August, 2006 SERVICE PROGRAM TABLES
5-171
SERVICE PROGRAM TABLES August, 2006
5-172
These counters do not distinguish between LEF and SEF.
August, 2006 SERVICE PROGRAM TABLES
5-173
During duplex printing, pages printed on both sides count as 1,
Page
Page
Page
August, 2006 SERVICE PROGRAM TABLES
5-177
SERVICE PROGRAM TABLES August, 2006
5-178
Page
Page
August, 2006 SERVICE PROGRAM TABLES
5-181
SERVICE PROGRAM TABLES August, 2006
5-182
August, 2006 SERVICE PROGRAM TABLES
5-183
SERVICE PROGRAM TABLES August, 2006
5-184
Page
Group 9000
IMPOTANT:
SERVICE PROGRAM TABLES August, 2006
5-188
5.5.3 PRINTER SERVICE TABLE
Group 1 (Printer)
Disp. Version
August, 2006 SERVICE PROGRAM TABLES
5-189
5.5.4 SCANNER SERVICE TABLE
Group 1 (Scanner)
Group 2 (Scanner)
August, 2006 COPIER INPUT/OUTPUT CHECK
5-191
5.6 COPIER INPUT/OUTPUT CHECK
5.6.1 COPIER INPUT CHECK: SP5803
Bit 7 6 5 4 3 2 1 0 Setting
1 1 0 0 1 0 1 0
003 Paper Feed 3
Paper Size Table: 002, 003
004 Paper Feed 4
Paper Height, Near End: 004
August, 2006 COPIER INPUT/OUTPUT CHECK
005: Paper Feed 5
006: Paper Feed 6
007: Paper Feed 7
008: Paper Feed 8
COPIER INPUT/OUTPUT CHECK August, 2006
009: Used Toner Trans
010: Paper Trans 1
011: Paper Trans 2
012: Paper Trans 3
013: Paper Trans 4
Paper Size Table: 013 (Trays 1 to 3, Bit 7 to 4)
Paper Size Table: 013 (Bypass Tray Bit 3)
014: Drum Mtr Lock
015: PCU Motor Lock
016: Other Motor Lock
017: Fan System 1
018: Fan System 2
019: Fan System 3
020: Hi Volt SC1 (Drum Charge Power Pack)
021: Hi Volt SC2 (Development Bias Power Pack)
022: Hi Volt SC3 (Transfer Power Pack, Separation Power Pack)
023: Paper Transfer
Bit Table: 023
024: Toner Supply
025: Fusing Temp Detect
026: Set Detection
027: Door
028: Peltier Unit
201: DIP Switches
5.6.2 COPIER OUTPUT CHECK: SP5804
NOTE:
August, 2006 COPIER INPUT/OUTPUT CHECK
5-201
NOTE:
ARDF INPUT/OUTPUT CHECK August, 2006
5-202
5.7 ARDF INPUT/OUTPUT CHECK
5.7.1 ADF INPUT CHECK: SP6007
Bit 7 6 5 4 3 2 1 0
Data 1 1 0 0 1 0 1 0
5.7.2 ADF OUTPUT CHECK: SP6008
FINISHER 1 (B700/B701) INPUT/OUTPUT CHECK August, 2006
5-204
5.8 FINISHER 1 (B700/B701) INPUT/OUTPUT CHECK
5.8.1 INPUT CHECK: FINISHER 1 (B700/B701) SP6121
August, 2006 FINISHER 1 (B700/B701) INPUT/OUTPUT CHECK
5-205
5.8.2 OUTPUT CHECK FINISHER 1: (B700/B701) SP6123
FINISHER 2 (B706) INPUT/OUTPUT CHECK August, 2006
5-206
5.9 FINISHER 2 (B706) INPUT/OUTPUT CHECK
5.9.1 INPUT CHECK FINISHER 2: (B706) SP6122
August, 2006 FINISHER 2 (B706) INPUT/OUTPUT CHECK
5-207
5.9.2 OUTPUT CHECK FINISHER 2 (B706) SP6125
5.10 USING THE DEBUG LOG
5.10.1 SWITCHING ON AND SETTING UP SAVE DEBUG LOG
Page
Page
5.10.2 RETRIEVING THE DEBUG LOG FROM THE HDD
5.10.3 RECORDING ERRORS MANUALLY
5.10.4 NEW DEBUG LOG CODES
SP5857-015 Copy SD Card-to-SD Card: Any Desired Key
SP5857-016 Create a File on HDD to Store a Log
SP5857-017 Create a File on SD Card to Store a Log
5.11 USER TOOLS
5.11.1 OVERVIEW
August, 2006 USER TOOLS
5-215
5.11.2 SYSTEM SETTINGS
Key press: [User Tools]> "System Settings" System Settings Map
USER TOOLS August, 2006
5-216
System Settings Map (Continued)
August, 2006 USER TOOLS
5-217
System Settings Map (Continued)
5.11.3 MAINTENANCE
Key press: [User Tools]> "Maintenance" Maintenance Map
USER TOOLS August, 2006
5-218
5.11.4 COPIER/DOCUMENT SERVER FEATURES
Key press: [User Tools]> "Copier/Document Server Features" Copier/Document Server Features Map
August, 2006 USER TOOLS
5-219
Copier/Document Server Features Map (Continued)
USER TOOLS August, 2006
5-220
Copier/Document Server Features Map (Continued)
August, 2006 USER TOOLS
5-221
5.11.5 PRINTER FEATURES
Key press: [User Tools]> "Printer Features" Printer Features Map
USER TOOLS August, 2006
5-222
Printer Features Map (Continued)
August, 2006 USER TOOLS
5-223
5.11.6 SCANNER FEATURES
Key press: [User Tools]> "Scanner Features" Scanner Features Map
USER TOOLS August, 2006
5-224
5.11.7 INQUIRY
Key press: [User Tools]> "Inquiry"
5.11.8 COUNTER
6. DETAILS
6.1 GENERAL OVERVIEW
6.1.1 MAIN MACHINE
Page
6.1.2 PAPER PATH: COVER INTERPOSER TRAY
6.1.3 PAPER PATH: 9-BIN MAILBOX
6.1.4 DRIVE LAYOUT
Page
6.2.2 COMPONENT DESCRIPTIONS
Page
6.2.3 CONTROLLER BOX VENTILATION
6.3 COPY PROCESS OVERVIEW
K
M C Y
K
Page
6.4 ARDF
6.4.1 OVERVIEW
6.4.2 ARDF ELECTRICAL COMPONENTS
Components View 1: Sensors
Components View 2: Motors, Sensors, Other
ARDF Components View 3: Drive Motors
6.4.3 ORIGINAL SIZE DETECTION
R
ARDF August, 2006
6-18
Original Size Detection Table
x
x
Page
6.4.4 PICK-UP ROLLER
6.4.5 BOTTOM PLATE LIFT
6.4.6 ORIGINAL FEED AND SEPARATION
6.4.7 ORIGINAL FEED AND SKEW CORRECTION
6.4.8 SLIP DETECTION
6.4.9 ORIGINAL TRANSPORT (ONE-SIDED)
Page
Page
6.4.11 ARDF JAM DETECTION
Jam Detection Sensor Layout
Jam Detection Table
6.5 SCANNER UNIT
6.5.1 OVERVIEW
6.5.2 ORIGINAL SIZE DETECTION
Page
Detection Timing
6.5.3 SCANNER DRIVE
6.5.4 SCANNER UNIT FANS AND ANTI-CONDENSATION HEATER
6.5.5 DUST DETECTION
What Happens if Dust is Detected?
How is the Dust Detected?
The Effects of SP Mode Settings on Dust Detection
IMAGE PROCESSING August, 2006
6-40
6.6 IMAGE PROCESSING
LIBRA
ORION DFID
ARIES
XDF_FGATE
6.6.2 SBU (SENSOR BOARD UNIT)
SBU
Operation Summary
Storing Operation Settings
SBU Test Mode
6.6.3 IPU (IMAGE PROCESSING UNIT)
6.7 LASER UNIT
6.7.1 OVERVIEW
KMCY
6.7.2 LD UNIT
Dual Beam Writing
LD Safety Switches
6.7.3 OPTICAL PATHS
K
M C Y
Optical Path
6.7.4 IMAGE POSITION CORRECTION (MUSIC)
What does MUSIC do?
When is MUSIC done?
Location of the MUSIC Sensors
How is MUSIC Done?
Page
3rd Mirror Position Adjustment
Exposure Unit Temperature Sensors
6.8 PHOTOCONDUCTOR UNITS (PCU)
K
6.8.1 OVERVIEW OF TANDEM PCU
M C Y
6.8.2 AROUND THE DRUM
Drum Drive
Drum Charge
Drum Cleaning
Drum Ventilation
Page
Ozone Ventilation
6.8.3 DEVELOPMENT UNIT
Development Unit Operation
Development, PCU Drive
6.9 TONER SUPPLY
6.9.1 OVERVIEW
Page
6.9.2 TONER SUPPLY MECHANISM
6.9.3 TONER CARTRIDGE
Page
6.9.4 TONER END SENSORS
Toner near-end
Toner end
Toner End Recovery
Page
PCU (Y) PCU (C) PCU (M) PCU (K) ITB Unit PTR Unit
6.10.2 WASTE TONER UNIT MOTORS
6.10.3 WASTE TONER COLLECTION UNIT SENSORS
Waste Toner Bottle Set Sensor
Waste Toner Bottle Near-Full Sensor
Waste Toner Bottle Full Sensor
Waste Toner Lock Sensor
Waste Toner Transport Motor
6.11 PROCESS CONTROL
6.11.1 OVERVIEW
6.11.2 COMPONENTS USED DURING PROCESS CONTROL
Potential Sensor
ID Sensors
Page
TD Sensor
Temperature/Humidity Sensors
PROCESS CONTROL August 2006
6-80
List of Process Control Acronyms
August 2006 PROCESS CONTROL
6-81
Important SP Codes Related to Process Control
6.11.3 POTENTIAL CONTROL
When is Potential Control Done?
August 2006 PROCESS CONTROL
6-83
What is Done During Potential Control?
B132D988.WMF
Page
Page
6.11.4 TONER SUPPLY CONTROL
YC M
K
August 2006 PROCESS CONTROL
6-89
Toner Supply Operation Flow
Page Interval Process Control (SP3042 001 Vtref Calibration Mode ON)
Toner Supply Control Method: PID Control
B132D921.WMF
6.12 IMAG E TRANSF ER AND PAPER TRANSFER
6.12.1 OVERVIEW
Page
Page
6.12.2 ITB DRIVE
6.12.3 ITB LIFT
Page
Page
6.12.5 PAPER TRANSFER AND SEPARATION
6.12.6 PTR CLEANING
6.12.7 ITB CLEANING
6.12.8 ITB SPEED CONTROL
6.12.9 ITB VENTILATION
6.13 PAPER FEED
6.13.1 OVERVIEW
Page
6.13.2 DRIVE
6.13.3 TRAY AND PAPER LIFT MECHANISM TRAY 2,3
Bottom Plate Lift
Lift Sensor
6.13.4 PAPER FEED AND SEPARATION MECHANISM
Feed and Separation at Standby: No Paper Present
Paper Feed and Separation
Separation Roller Release Mechanism
6.13.5 PAPER NEAR-END AND PAPER END TRAYS 2 AND 3
6.13.6 PAPER SIZE DETECTION
Tandem Tray (Tray 1)
Universal Trays (Tray 2, 3)
PAPER FEED August 2006
6-112
Paper Size Switch Output
6.13.7 PAPER TRAY HEATERS
6.13.8 TANDEM TRAY TRAY 1
Connecting the Left and Right Sides of the Tray
Paper Lift/Remaining Paper Detection
Page
Fence Drive
Rear Fence Drive
Tray Side-to-side Positioning
6.13.9 TRAY POSITIONING MECHANISM TRAYS 1 TO 3
6.13.10 BYPASS TRAY
Bypass Feed and Separation
Bypass Tray Paper End Detection
Bypass Paper Size Detection
Page
6.13.11 PAPER REGISTRATION
Paper Registration Drive
Jam Removal at Paper Registration
6.13.12 PAPER TYPE AND DOUBLE-FEED DETECTION
Page
Page
6.14 FUSING, PAPER EXIT
6.14.1 OVERVIEW
Page
6.15 THERMISTORS, THERMOSTATS
6.15.1 FUSING UNIT DRIVE
6.15.2 LUBRICATION AND CLEANING
Stripper Retraction
6.15.3 FUSING TEMPERATURE CONTROL
Basic Temperature Control
August 2006 THERMISTORS, THERMOSTATS
6-139
Temperature Control Graph
This table shows how temperature control is done in the different operation modes.
Correction for Machine Internal Temperature
Copy Speed Reduction (CPM Down Mode)
6.15.4 FUSING UNIT VENTILATION
6.16 DUPLEX UNIT
6.16.1 OVERVIEW
6.16.2 DUPLEX DRIVE
6.16.3 INVERTER OPERATION
Inverter Feed-in and Jogging
Inverter Feed-out
6.16.4 DUPLEX TRAY FEED
6.16.5 DUPLEX INTERLEAVE FEED
Page
6.16.6 DUPLEX UNIT VENTILATION
6.17 PAPER EXIT
6.17.2 DE-CURL MECHANISM
6.17.3 PAPER EXIT COOLING
August 2006 PAPER EXIT
6-153
6.17.4 ENERGY SAVER MODES
Low Power Mode
Stand-by Mode
Auto Off Mode (Sleep Mode, if printer/scanner installed)
Page
Page
Page
Page
Page
2. REPLACEMENT AND ADJUSTMENT
2.1 BOTTOM PLATE LIFT WIRE REPLACEMENT
Page
3. DETAILED DESCRIPTIONS
3.1 SECTIONAL DESCRIPTION
LCT (LARGE CAPACITY TRAY)
(Machine Code: B473)
1. REPLACEMENT AND ADJUSTMENT................................. B473-1
2. DETAILS............................................................................... B473-7
Page
1.1 EXTERNAL COVERS
1.2 PICK-UP/FEED/SEPARATION ROLLERS
1.3 PICK-UP SOLENOID
1.4 PAPER END SENSOR, UPPER COVER SWITCHES
1.5 TRAY MOTOR
1.6 PAPER STACK SENSOR
1.7 PAPER SIZE ADJUSTMENT
2.1.1 LCT MAIN COMPONENTS
Page
2.1.2 LCT DRIVE LAYOUT
2.2 PAPER FEED AND SEPARATION
2.2.1 STARTING PAPER FEED
2.2.2 FEED AND SEPARATION
2.3 PAPER LIFT
Page
2.4 PAPER HEIGHT DETECTION
2.5 PAPER END DETECTION
Page
2000/3000-SHEET FINISHER
(Machine Code: B700/B701)
1. REPLACEMENT AND ADJUSTMENT................................. B700-1
2. DETAILS............................................................................. B700-24
Page
Page
1. REPLACEMENT AND ADJUSTMENT
1.1 BASIC PROCEDURES
1.1.1 COVERS
1.1.2 UPPER TRAY, END FENCE
Page
1.2 UPPER TRAY LIMIT SENSOR, UPPER TRAY LIMIT SWITCH
1.3 POSITIONING ROLLER
1.4 PROOF TRAY EXIT SENSOR
1.5 UPPER TRAY PAPER HEIGHT SENSORS 1, 2
1.6 EXIT GUIDE PLATE, UPPER TRAY EXIT SENSOR
1.7 PROOF TRAY FULL SENSOR
1.8 FINISHER ENTRANCE SENSOR
1.9 PRE-STACK TRAY EXIT SENSOR
1.10 FOLD UNIT EXIT SENSOR
1.11 FOLD ADJUSTMENTS (B700 ONLY)
1.11.1 FOLDING HORIZONTAL SKEW ADJUSTMENT
Page
Page
1.11.2 FOLD VERTICAL SKEW ADJUSTMENT
1.12 CORNER STAPLER
1.13 FOLD UNIT
Page
1.14 FOLD UNIT ENTRANCE SENSOR
1.15 STACK PRESENT SENSOR
1.16 BOOKLET STAPLER, BOOKLET STAPLER MOTOR
1.16.1 BOOKLET STAPLER
1.16.2 BOOKLET STAPLER MOTOR
2. DETAILS
2.1 GENERAL LAYOUT
Page
2.2 ELECTRICAL COMPONENTS
2.2.1 UPPER AREA B700/B701
2.2.2 LOWER AREA B700/B701
2.2.3 PUNCH UNIT B702
2.2.4 STACKER/STAPLER - B700/B701
2.2.5 B700 FOLD UNIT
B700 only
August 2006 ELECTRICAL COMPONENTS
B700-31
2.2.6 SUMMARY OF ELECTRICAL COMPONENTS
No. Component Function Boards (PCB)
Motors
ELECTRICAL COMPONENTS August 2006
B700-32
No. Component Function
Sensors
August 2006 ELECTRICAL COMPONENTS
B700-33
ELECTRICAL COMPONENTS August 2006
B700-34
August 2006 ELECTRICAL COMPONENTS
B700-35
No. Component Function
Solenoids
Switches
2.3 DRIVE LAYOUT
2.4 JUNCTION GATES
Proof Mode
Shift Mode
Staple Mode
2.5 PRE-STACKING
Page
2.6 UPPER TRAY
Tray Full
2.7 LOWER TRAY (B700 ONLY)
Full 1 Full 2
Page
2.8 CORNER STAPLING
2.8.1 STACKING AND JOGGING
Page
2.8.2 STAPLER MOVEMENT
Page
2.8.3 CORNER STAPLING
2.9 BOOKLET STAPLING (B700 ONLY)
2.9.1 BOOKLET PRESSURE MECHANISM
2.9.2 BOOKLET STAPLING AND FOLDING
1
2
3
1 2 3
4
5
6
4 5 6
7
8
9
7 8 9
10
11
12
10 11 12
13
14
15
13 14 15
Booklet Stapling and Folding Mechanisms
Page
Page
2.10 UPPER TRAY OUTPUT
2.10.1 FEED OUT
Page
2.10.2 FEED OUT STACKING
2.11 PUNCH UNIT B702 (FOR B700/B701)
Using the result of the position calculation, the punch unit control board moves
The feed rollers [G] feed the punched paper out of the punch unit and into the
Page
2.11.2 PUNCH MECHANISMS
Paper Position Detection
Punch Unit Movement
Punch Selection and Firing
2.11.3 PUNCH HOPPER MECHANISM
August 2006 FINISHER JAM DETECTION
B700-69
2.12 FINISHER JAM DETECTION
FINISHER JAM DETECTION August 2006
B700-70
Page
1. REPLACEMENT AND ADJUSTMENT................................. B704-1
2. DETAILS............................................................................... B704-8
1.1 EXTERNAL COVERS
1.2 FEED UNIT AND PICK-UP ROLLER
1.3 FEED BELT
1.4 GUIDE PLATE ADJUSTMENT
1.5 MAIN BOARD
1.6 MOTOR REPLACEMENT
1.6.1 VERTICAL TRANSPORT MOTOR
1.6.2 BOTTOM PLATE LIFT MOTOR
1.6.3 FEED MOTOR, TRANSPORT MOTOR
2.1.1 MAIN LAYOUT
2.1.2 DRIVE LAYOUT
OVERVIEW September 2006
B704-10
2.1.3 PAPER SIZE DETECTION
06/09
September 2006 OVERVIEW
B704-11
The table below lists the sensor output for each paper size.
06/09
Page
2.1.4 PAPER PATH
2.2 PAPER FEED
Power On
Paper Separation and Feed
Bottom Tray Lift
Paper Near-end
3000-SHEET FINISHER
(Machine Code: B706)
Page
6. DETAILS............................................................................. B706-33
7. OVERALL MACHINE INFORMATION................................ B706-52
Page
Page
2. PREVENTIVE MAINTENANCE
3. REPLACEMENT AND ADJUSTMENT
3.1 DOOR AND COVER REPLACEMENT
Front Door
Left Inner Cover
Inner Cover
Side Table and Upper Tray
Left Covers
Rear Cover and Top Cover
Shift Tray
3.2 ROLLERS
3.2.1 SHIFT POSITIONING ROLLER
3.2.2 POSITIONING ROLLER
3.2.3 ALIGNMENT BRUSH ROLLER
3.3 STACK FEED-OUT BELT
3.4 JOGGER FENCE
3.5 SENSORS
3.5.1 STACK HEIGHT 1, 2 AND EXIT GUIDE OPEN SENSOR
Stack Height Sensors 1 and 2
Exit Guide Open Sensor
3.5.2 UPPER TRAY PAPER LIMIT AND EXIT SENSOR
Upper Tray Paper Limit Sensor
Upper Tray Exit Sensor
3.5.3 SHIFT TRAY EXIT SENSOR
3.5.4 ENTRANCE AND STAPLER TRAY ENTRANCE SENSORS
Entrance Sensor
Stapler Tray Entrance Sensor
3.5.5 PRE-STACK PAPER SENSOR
3.5.6 STAPLE WASTE HOPPER SENSOR
3.5.7 STAPLER ROTATION HP AND STAPLER RETURN SENSORS
3.6 STAPLER
3.7 SHIFT TRAY MOTOR
3.7.1 STACKING ROLLE / ROLLER DRAG MOTORS, RETURN HP SENSOR
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3.8 Z-FOLD JOGGER UNIT
3.8.1 Z-FOLD JOGGER UNIT COVER
3.8.2 Z-FOLD JOGGER UNIT
3.8.3 JOGGER TOP FENCE MOTOR
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3.9 PUNCH UNIT (B531)
3.9.1 PUNCH POSITION ADJUSTMENT
Front to Rear Adjustment
Right to Left Adjustment
3.10 JOGGER UNIT (B513)
3.10.1 JOGGER UNIT
3.10.2 JOGGER UNIT PCB
3.10.3 JOGGER UNIT MOTOR
4. TROUBLESHOOTING
5. SERVICE TABLES
5.1 DIP SWITCHES
5.2 TEST POINTS
5.3 FUSES
6. DETAILS
6.1 TRAY AND STAPLER JUNCTION GATE
6.2 PAPER PRE-STACKING
6.3 JOGGER UNIT PAPER POSITIONING
6.4 STAPLER UNIT MOVEMENT
Side-to-Side
Rotation (1)
Rotation (2)
6.5 STAPLER
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6.6 FEED-OUT
6.7 PAPER EXIT STACKING
6.8 SHIFT TRAY
6.8.1 OVERVIEW
Stand-by Mode
6.8.2 SHIFT TRAY UP/DOWN MOVEMENT
Sort/Stack Mode (Shift Mode)
Staple Mode
6.8.3 SHIFT TRAY LOWER LIMIT DETECTION
6.9 SHIFT TRAY SIDE-TO-SIDE MOVEMENT
6.10 STAPLING Z-FOLDED PAPER
6.11 JAM CONDITIONS
6.12 PUNCH UNIT (B531)
6.12.1 PUNCH UNIT DRIVE
6.12.2 PUNCH WASTE COLLECTION
6.13 JOGGER UNIT (B513)
6.13.1 JOGGER UNIT MECHANICAL LAYOUT
6.13.2 JOGGER UNIT DRIVE
7. OVERALL MACHINE INFORMATION
7.1 MECHANICAL COMPONENT LAYOUT
September 2006 OVERALL MACHINE INFORMATION
B706-53
7.2 ELECTRICAL COMPONENT DESCRIPTION
OVERALL MACHINE INFORMATION September 2006
B706-54
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7.3 DRIVE LAYOUT
9-BIN MAILBOX
(Machine Code: B762)
1. REPLACEMENT AND ADJUSTMENT................................. B762-1
2. DETAILS............................................................................... B762-4
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1.1 COVERS AND TRAYS
1.2 SENSORS
1.3 MAIN MOTOR AND CONTROL BOARD
2.1.1 MAIN COMPONENT LAYOUT
2.1.2 DRIVE LAYOUT
2.1.3 PAPER PATH
2.2 BASIC OPERATION
2.2.1 PAPER PATH
2.3 OVERFLOW DETECTION
2.3.1 OVERVIEW
2.3.2 DETECTION TIMING
2.4 PAPER MISFEED DETECTION TIMING
2.4.1 A4 SIDEWAYS (LEF) 1ST BIN TRAY
2.4.2 A4 SIDEWAYS (LEF) 2ND ~ 9TH BIN TRAY
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August, 2006 MainFrame
Spec-1
SPECIFICATIONS
1. MAINFRAME
1.1 COPYING
MainFrame August, 2006
Spec-2
August, 2006 MainFrame
Spec-3
Paper Sizes
Table Key
MainFrame August, 2006
Spec-4
1.2 PRINTING
August, 2006 MainFrame
Spec-5
1.3 SCANNER
ARDF August, 2006
Spec-6
2. ARDF
3. OPTIONAL PERIPHERALS
3.1 LARGE CAPACITY TRAY B473
3.2 8 X 14" / B4 PAPER SIZE TRAY B474
3.3 9-BIN MAILBOX B762
3.4 COVER INTERPOSER TRAY B704
August, 2006 Optional Peripherals
Spec-9
3.5 3000-SHEET FINISHER B706
Note: *The capacity to be calculated with 80g/m2 or 20lb. Bond paper.
Optional Peripherals August, 2006
Spec-10
3.6 PUNCH UNIT B531
August, 2006 Optional Peripherals
Spec-11
3.7 3000-SHEET FINISHER B701
This finisher provides corner stapling only.
Note: *The capacity to be calculated with 80g/m2 or 20lb. Bond paper.
Optional Peripherals August, 2006
Spec-12
August, 2006 Optional Peripherals
Spec-13
3.8 2000-SHEET FINISHER B700
Note: *The capacity to be calculated with 80g/m2 or 20lb. Bond paper.
Optional Peripherals August, 2006
Spec-14
B700/B701 Paper Specifications
August, 2006 Optional Peripherals
Spec-15
3.9 PUNCH UNIT B702
3.10 A3/11" X 17" TRAY B331
3.11 COPY TRAY B756
4. MACHINE CONFIGURATION
Machine Configuration August, 2006
Spec-18
4.1 ELECTRICAL COMPONENTS 4.1.1 COPIER
August, 2006 Machine Configuration
Spec-19
Machine Configuration August, 2006
Spec-20
August, 2006 Machine Configuration
Spec-21
Machine Configuration August, 2006
Spec-22
August, 2006 Machine Configuration
Spec-23
Machine Configuration August, 2006
Spec-24
August, 2006 Machine Configuration
Spec-25
Machine Configuration August, 2006
Spec-26
August, 2006 Machine Configuration
Spec-27
Machine Configuration August, 2006
Spec-28
August, 2006 Machine Configuration
Spec-29
Machine Configuration August, 2006
Spec-30
August, 2006 Machine Configuration
Spec-31
4.1.2 ARDF
Machine Configuration August, 2006
Spec-32
APPENDIX
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e-STUDIO4500c/5500c ELECTRICAL COMPONENT LAYOUT (1/3)
e-STUDIO4500c/5500c ELECTRICAL COMPONENT LAYOUT (2/3)
e-STUDIO4500c/5500c ELECTRICAL COMPONENT LAYOUT (3/3)
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S22
Door Safety
DC Line
Pulse Signal
PCB 1 Main Board
S21 S20 S19 S18 S17 S16 S15 S14 S13 S12 S11 S10
CN300
Solenoid 7
Solenoid 5
M A
G
C
A
(
MA
R
6
OC
P
3000-SHEET FINISHER (B706) POINT TO POINT DIAGRAM
SYMBOL TABLE
Signal Direction Active High Active Low Voltage[ ]
ADF ELECTRICAL COMPONENT LAYOUT
23 567
10 11
d
03
2000/3000 SHEET FINISHER (B700/B701) ELECTRICAL COMPONENT LAYOUT (1/2)
2000/3000 SHEET FINISHER (B700/B701) ELECTRICAL COMPONENT LAYOUT (2/2)
OUTPUT JOGGER UNIT (B703) ELECTRICAL COMPONENT LAYOUT
MAILBOX (B762) ELECTRICAL COMPONENT LAYOUT
COVER INTERPOSER (B704) ELECTRICAL COMPONENT LAYOUT
LCT (B473) ELECTRICAL COMPONENT LAYOUT
3000-SHEET FINISHER (B706) ELECTRICAL COMPONENT LAYOUT