Liebert Series 600T 4.0 M

106 Maintenance

4.0 MAINTENANCE

Ifyou require assistance for any reason, call the toll-free Liebert GlobalServices number: 1-800-543-2378. For

LGSto assist you expediently, please have the followinginformation available:

4.1 Safety Precautions

Observethe safety precautions in 1.0 - Introduction.

ONLY qualified service personnel should perform maintenanceon the UPS system.

ObserveALL of the WARNINGS below before performing ANY maintenance on the UPS Systemand associ-

atedequipment. Also observe the manufacturer’s safety precautionspertaining to the battery, along with the bat-

terysafety precautions in this section.

PartNum bers: ______________________________________________________________

SerialNum bers: ______________________________________________________________

kVARating: ______________________________________________________________

DatePurchased: ______________________________________________________________

DateInstalled: ______________________________________________________________

Location: ______________________________________________________________

InputVoltage: ______________________________________________________________

OutputVoltage: ______________________________________________________________

BatteryReserve Time: ______________________________________________________________

CAUTION

Always identify connecting wiring prior to disconnecting any wiring.

Dono t substitute parts except as authorized by Liebert Corporation.

Maintainthe UPS cabinets free of foreign materials such as solder, wire cuttings,

etc.

Callthe Liebert Global Servi cesi f you areno t sureof the procedures to follow or

ifyou are not familiar with the circuitry.

DISCONTINUED

PROD U C T

Contents

Main Series 600T UPS Page TABLE OF CONTENTS 1.0 I 2.0 THEORY OF OPERATION 3.0 O 4.0 M 5.0 SPECIFICATIONS AND RATINGS FIGURES TABLES I MPORTANT SAFETY I Save These Instructions. OVERVIEW OF THIS MANUAL 1.0 I 1.1 System Description Page Page Typesof System Control Cabinets (SCCs) 1.2 Reliability Designed for Success Other Factors to Consider 1.3 Safety Precautions 1.4 Modes of Operation 1.4.1 Normal (Load on UPS) 1.4.2 Input Power Failure 1.4.3 Recharge 1.4.4 Overload 1.5 Operator Controls Page 1.6 Options 2.0 THEORY OF OPERATION 2.1 General ComponentDescriptions System Control Cabinet UPS Module Battery Plant 2.2 Detailed ComponentDescriptions 2.2.1 Controls Hardware Firmware 2.2.2 Rectifier/Charger Operation Input Circuit Breaker Isolation Transformer Input Current Limit Input Current Inrush Input Power Factor Operation After End-of-Discharge Battery Disconnect Battery Charge Current Limiting Battery Equalize Charge Circuit 2.2.4 Inverter Operation Output Regulation and OverloadPerformance Non-Linear Load Characteristics Unbalanced Load Characteristics 2.2.5 Static Bypass Fuse Protection Shorted SCR Monitoring StaticSwitch Isolation Pulsed Parallel Operation Load Transfers Transferand Retransfer Conditions 2.2.6 Redundant Mode 3.0 O 3.1 Display Screen and Operator Controls Features Figure 8 Operator Controls, 65 to 80 kVA (left)and 100 to 500 kVA(right) Figure 9 System Control Cabinet Operator Controls (SCCB Pictured) Figure 10 Series 600T UPS and SCC Operator Control Pan els Figure 11 Switches Behind SCC Control Pane l Door Page 3.1.1 Master Menu Screen Page 3.1.2 Monitor/Mimic Display Screen Input Metering Displays Output Metering Displays Status/AlarmMessage Areas Input Metering Displays Output Metering Displays Alarm Messages Operation 35 36 Operation Figure 17 Monitor/Mimic Display Screen Examples: Utility Fail, SCC (above) and Module Operation 37 38 Operation Operation 39 Figure 20 Monitor/Mimic Display Screen Examples: Load on Bypass, All UPS Modules Off Line 3.1.3 Walk-In DisplayScreen 3.1.4 StatusReports Screens 42 Operation Present Status Operation 43 Event History 44 Operation History Status OUTPUTVOLTS OUTPUTAMPS OUTPUT FREQUENCY LOADKVA BYPASSVOLTS A DC B TIMELOAD 349 Page System Status Page 3.1.5 System Configuration Screens Date Time Auto Dial Modem Baud Rate Maximum Auto-Retransfer Attempts Remote Monitor 3.1.6 Alarm Limit Settings Screen Page Operation 57 3.1.7 Load TransferProcedures Screen 3.1.8 Start-Up Procedures Screen Page 3.1.9 Shutdown Procedures Screen Page 3.1.10 Battery Time Screen (Module Only) Page Page 3.1.11 Meter Calibration Screen 3.1.12 Battery Equalize Screen 3.1.13 Alarm a nd StatusMessages Module StatusMessages System Status Messages Load Block Messages Alarm Messages Table1 Alarm Messages - Meaning and Corrective Action Table1 AlarmMessages - Meaning and Corrective Action (continued) Page Table1 Alarm Messages - Meaning and Corrective Action (continued) Table2 Alarm Messages - Summary 3.1.14 Communication Interfaces Worldwide Reporting Local Reporting to aTerminal Local Reporting to aMonitor Site Reporting: SiteScan or SNMP Remote Monitor Panel Separate /Simultaneous Outputs 3.2 Modes of Operation 3.2.1 Load On Bypass 3.2.2 OK To Transfer 80 Operation Figure 49 Load on UPS (Bypass Available) (canaccommodate up t o 6UP S modules) SCCT 3.2.3 Momentary Overloads 3.2.4 Input Power Failure( LoadOn Battery) 3.2.5 One Module Off-Line 84 Operation 3.2.6 Off Battery (canaccommodate up t o 6UP S modules) Figure 53 Load on UPS (Battery Not Available) SCCT Operation 85 3.2.7 Emergency Modules Off (canaccommodate up t o 6UP S modules) SCCT 3.2.8 Emergency Power Off 3.2.9 System Shutdown 3.2.10 Maintenance Bypass Operation 89 Figure 58 Load on Maintenance Bypass (Three Breakers) SCCT STANDBYGENERATOR AUTOMATIC TRANSFERSWITCH (canaccommoda te up to6 UPSmodules) 3.3 Manual Procedures 3.3.1 Start-UpProcedure SCC Start-Up Page Page UPS Module Start-Up Page Page 3.3.2 Load TransferProcedures Maintenance Bypass Load Transfers 3.3.3 Shutdown Procedures System Shutdown Procedure Page Module Shutdown Procedure Local Emergency Modules Off (LEMO) Remote Emergency Power Off (RE PO) 3.4 Automatic Operations 3.4.1 Overloads (Without Transfer) 3.4.2 Automatic Transfers to Bypass 3.4.3 AutomaticRetransfers to UPS 3.4.4 Automatic Module Off-Line 3.4.5 Automatic Emergency Modules Off 4.0 M 4.1 Safety Precautions Page 4.2 Liebert Global Services Professional Start-Up Maintenance Agreements:The S ignatureProgram Training Warranties 4.3 Routine Maintenance 4.3.1 Record Log 4.3.2 Air Filters 4.3.3 Battery Maintenance Battery Safety Precautions Page Page Page Matching Battery Cabinets (Optional) Rack-Mounted Batteries 4.3.4 TorqueRequirements 4.4 Detection of Trouble 4.5 Reporting a Problem 4.6 Corrective Actions 4.7 RecommendedTest Equipment 5.0 SPECIFICATIONS AND RATINGS 5.1 Rating 5.2 EnvironmentalConditions 5.3 Adjustments 5.4 Battery Operation 5.5 Electrical Specifications Page Series 600T UPS TechnicalSupport The Company Behind The Produc ts