EN1I-6197 Issue 7 02/04
DCP301 Digital Program Controller User’s Manual
Warranty
Safety Precautions
Page
Handling Precautions
Unpacking
Name Model No ’ty Remarks
Program Setup
Wiring
Parameter Setup
Troubleshooting
Contents
Functions
Operation
Parameter Setup
Program Setup
Troubleshooting
Specifications
Calibration
Index
Conventions Used in This Manual
Wide range of control output types
Features
High accuracy achieved by multi-range input
Enhanced compatibility with PLC
RUN/HOLD Reset ADV Fast AUTO/MANUAL
Basic Function Blocks
Data Structure
Parameters
System Configuration
System configuration by CPL communications
Model Numbers
Model selection guide
Structure
Names & Functions of Parts
Console
Basic display state
Display
MAN
Keys
Category Function Key operation
Setup
Program setup
Assignment item
General reset
Functions using two or more keys
Loader jack
Inputs
Resistance temperature detector RTD
Input Type and Range No
Thermocouple
Dc current, dc voltage
Input Format Range No Code Range programmable
External Dimensions
Mounting
Panel Cutout Dimensions
Mounting
Mounting locations
Noise generating sources and countermeasures
Dust-proof cover
Type Confirmation on Display Operation Hard
Handling Precautions
Mounting method
Wiring Precautions
Wiring
Handling Precautions
Compensating Lead
Hitachi Cable Co
Terminal Connections
Layout of Terminals and Recommended Lead Draw-out Direction
Connecting the Ground and Power Supply
Power supply
Ground
Wiring of Standard and Add-on Terminal Base
Standard terminal layout
Add-on terminal layout
Connecting Inputs analog inputs
Connecting input
Current output 5G
Connecting control outputs outputs 1
Relay output 0D
Position-proportional output 2G
Voltage output 6D
Heat/cool output 3D
Heat/cool output 5K
Connecting auxiliary outputs outputs 2
0D, 5G, 6D auxiliary outputs
2G, 3D, 5K auxiliary outputs
Connecting Event Output relay output
Connecting Time Event Output open-collector
Connecting External Switch RSW Input
Wiring
Connecting for Communications
RS-485 interface
Wire system RS-485 mutual connection
RDA RDB
Isolating Inputs and Outputs
Control outputs 0D, 5G, 6D, 3D, 5K
Control output 2G
Data
Data types
Functions
Program Patterns
Patterns
Events 1 to
PV type events
OFF H
Controller status events
Time events
Time events 1 to
Onoff
Segment No. events
Soak guarantee soak
PID set selection
PV start
Cycle
Pattern link
Program operation
Mode types
Modes
Constant-value operation
RUN
Mode transition
During program operation
During constant-value operation
Mode transition operations
Program end
Mode transition limitations
Manual
Controller and Programmer
Controller
Programmer
Input Processing Functions
Input processing is carried out in the order shown below
Output Processing Functions
Control output
5G output
0D, 6D output
2G output
3D, 5K outputs
Dv-L/HY-L Dv-H/HY-H
SP output
Auxiliary output
Auxiliary output
Turning the Power on
Startup flow
Operation
Switching the Basic Display
Display
Display in program operation mode
Disp functions
Output Model No Display
CYC
Display in constant-value operation mode
Motor valve opening % Output state of events 1 to
How to select the program No
Program Selection
External switch input types
External Switch RSW Operations
External switch RSW inputs
External Function Detection Method Switch No
External Weighting State Switch No
Program selection
Read timing
Timing of RSW1 to
Timing of RSW8 to 12, RUN and PV start
Manual operation
Manual Operation and Auto-tuning
Auto-tuning AT
Controller functions
Pvsp
D E is
Parameter Setup
Selecting the setting group in the parameter setup
Name Upper Remarks Display
Moving individual items in the parameter setup
9 C 0
How to register assignment items
How to Use Para
How to register functions to keys
Base Setting Group
Example
Setup data PID parameter Variable parameter
Item Code Setting Auxiliary Value Remarks Display
Operations by Para
Basic Display Para key State Max items
Parameter Setup List
Variable parameter settings P a R a
S T
Parameter Setup
Description of variable parameter settings
C key lock
T C program protect
L MV change limit
U t PID operation initial MV
I D PID operation initialization
Smart-tuning method selection
I D 2 degrees of freedom
F F
Cool
State Heat-side Output Cool-side Output
Motor control method selection
T motor valve opening automatic adjustment
Motor valve opening adjustment fully open/closed time
Event configuration data settings E
Parameter Setup
Parameter Setup
Parameter Setup
Description of event configuration data
1 event 1 standby 2 event 2 standby 3 event 3 standby
PID parameter settings P I d
PID Set
Parameter Setup
Parameter Setup
Parameter Setup
Setup data settings S E t
Parameters C P 1 to C P
NOP
Ready
To input
ROM ID
Description of setup data settings
7 input 1 square root extraction dropout
SP1 lower limit 0 SP1 upper limit
2 cold junction compensation
5 time display
6 PV display
4 voltage time-proportional output system
8 voltage output 1 adjustment Voltage output 2 adjustment
Formulas 5 and 6 formulas must be satisfied
0 Special functions
1 Input 1 Zener barrier adjustment
3 CPL communications port selection
Table data settings T B L
Description of table data settings
To t -A . b To t -b . b
Constant-value operation data settings C N S t
D E
Program Setup
How to enter program setup
Selecting the program No. to set up
Basic Display State Func + Prog keys
Description of mode transition states see
Segment No Program No.1 setting 12 to
Programming map
Shaded items Cannot be moved
Setting up pattern items
Display details
Setting up events 1 to 3 items
When event type is PV type event
Display PV type event
When event type is time event
When event type is controller status event
Display time event
Setting up time events 1 to
Time event No Setting value
Setting up PID set No. items
PI D
Setting up G.Soak guarantee soak items
Setting up G.Soak time-out items
Setting up PV start items
Setting up cycle items
Setting up pattern link items
Deleting programs
Inserting and deleting segments
Display inserting segment
Display deleting segment
P Y
Copying Programs
General Reset
E S
Self-diagnostics at each sampling cycle
Self-diagnostics and Alarm Code Display
Self-diagnostics at power on
Intermittent self-diagnostics during operation
Self-diagnostics only when certain functions are operating
Alarm code display
Alarm categories
Trouble during Key Entry
Cause Remedy
Controller is in the Ready mode Press
Troubleshooting
Items cannot be changed by pressing in program setup state
RUN. HOLD, FAST, END
Motor Adjustment is Impossible
Alarm display caused by wrong wiring and causes
Normal wiring for direct motor rotation
Normal wiring for reverse motor rotation
C L
Replacing the Battery
BAT LED blinking
Items to prepare
Replacement procedure Handling Precautions
Remove the battery connector from the RAM board
Gray holder
Specification
Specifications
Specifications
10-1
10-2
RSW
10-3
Auto
10-4
10-5
10-6
Accessories/option list
10-7
10-8
Terminal cover set sold separately
Soft dust-proof cover set sold separately
Hard dust-proof cover set sold separately
10-9
Precautions before calibration
Equipment needed
11-1
Calibration
Model number DCP30 * * * * ES
11-2
Calibration Items for Each Model
AdJS
11-3
Calibration Flowchart 1/2
11-4
Calibration Flowchart 2/2
11-5
Prog Display
Enter calibration mode
11-6
SEG Display
11-7
Function test
Key test
Upper Display
11-8
Display test
Digital input test
Upper Display Terminal Number
11-9
Digital output test for control output
Digital output test for event
Number Upper Display
PV calibration
Key
11-10
11-11
Range Table of CH1 TC Group Type Code Range No. Gain No
Press ENT key
Cold junction sensor calibration
Current output calibration
11-12
11-13
11-14
11. Current Outputs
Programming Map
Safety Requirements
Index
Index-1
Control output SP output
Index-2
Time event output open-collector connection
Index-3
01-06 4th Edition
99-04 EN1I-6197 1st Edition 00-06 2nd Edition
00-08 3rd Edition
03-06 5th Edition
Honeywell Service Centers
Argentina
No. CP-UM-5093E
