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Sonic Alert DCP301 user manual No. CP-UM-5093E

Models: DCP301

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No. CP-UM-5093E

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Sonic Alert DCP301 user manual No. CP-UM-5093E

Contents

DCP301 Digital Program Controller User’s Manual EN1I-6197 Issue 7 02/04Warranty Safety Precautions Page Handling Precautions Name Model No ’ty Remarks UnpackingTroubleshooting WiringParameter Setup Program SetupContents Operation FunctionsProgram Setup Parameter SetupTroubleshooting Calibration SpecificationsIndex Conventions Used in This Manual Enhanced compatibility with PLC FeaturesHigh accuracy achieved by multi-range input Wide range of control output typesBasic Function Blocks RUN/HOLD Reset ADV Fast AUTO/MANUALParameters Data StructureSystem configuration by CPL communications System ConfigurationModel selection guide Model NumbersNames & Functions of Parts StructureBasic display state ConsoleDisplay MAN Category Function Key operation KeysProgram setup SetupAssignment item General reset Loader jack Functions using two or more keysThermocouple Resistance temperature detector RTDInput Type and Range No InputsInput Format Range No Code Range programmable Dc current, dc voltageMounting External DimensionsPanel Cutout Dimensions Mounting locations MountingDust-proof cover Noise generating sources and countermeasuresType Confirmation on Display Operation Hard Mounting method Handling PrecautionsWiring Wiring PrecautionsHandling Precautions Hitachi Cable Co Compensating LeadTerminal Connections Layout of Terminals and Recommended Lead Draw-out Direction Power supply Connecting the Ground and Power SupplyGround Standard terminal layout Wiring of Standard and Add-on Terminal BaseAdd-on terminal layout Connecting input Connecting Inputs analog inputsPosition-proportional output 2G Connecting control outputs outputs 1Relay output 0D Current output 5GHeat/cool output 3D Voltage output 6DHeat/cool output 5K 0D, 5G, 6D auxiliary outputs Connecting auxiliary outputs outputs 22G, 3D, 5K auxiliary outputs Connecting Event Output relay output Connecting Time Event Output open-collector Connecting External Switch RSW Input Wiring RS-485 interface Connecting for CommunicationsWire system RS-485 mutual connection RDA RDB Control outputs 0D, 5G, 6D, 3D, 5K Isolating Inputs and OutputsControl output 2G Data types DataFunctions Patterns Program PatternsPV type events Events 1 toOFF H Time events Controller status eventsOnoff Time events 1 toSegment No. events PID set selection Soak guarantee soakCycle PV startPattern link Constant-value operation Mode typesModes Program operationRUN During program operation Mode transitionDuring constant-value operation Program end Mode transition operationsManual Mode transition limitationsController Controller and ProgrammerProgrammer Input processing is carried out in the order shown below Input Processing FunctionsControl output Output Processing Functions5G output 0D, 6D output 2G output Dv-L/HY-L Dv-H/HY-H 3D, 5K outputsAuxiliary output SP outputAuxiliary output Startup flow Turning the Power onOperation Switching the Basic Display Output Model No Display Display in program operation modeDisp functions DisplayCYC Display in constant-value operation mode Motor valve opening % Output state of events 1 to Program Selection How to select the program NoExternal Function Detection Method Switch No External Switch RSW OperationsExternal switch RSW inputs External switch input typesProgram selection External Weighting State Switch NoTiming of RSW1 to Read timingTiming of RSW8 to 12, RUN and PV start Controller functions Manual Operation and Auto-tuningAuto-tuning AT Manual operationPvsp Name Upper Remarks Display Parameter SetupSelecting the setting group in the parameter setup D E isMoving individual items in the parameter setup 9 C 0 Base Setting Group How to Use ParaHow to register functions to keys How to register assignment itemsOperations by Para Setup data PID parameter Variable parameterItem Code Setting Auxiliary Value Remarks Display ExampleBasic Display Para key State Max items Variable parameter settings P a R a Parameter Setup ListS T Parameter Setup C key lock Description of variable parameter settingsT C program protect U t PID operation initial MV L MV change limitI D PID operation initialization I D 2 degrees of freedom Smart-tuning method selectionF F Cool State Heat-side Output Cool-side Output Motor control method selection Motor valve opening adjustment fully open/closed time T motor valve opening automatic adjustmentEvent configuration data settings E Parameter Setup Parameter Setup Parameter Setup 1 event 1 standby 2 event 2 standby 3 event 3 standby Description of event configuration dataPID Set PID parameter settings P I dParameter Setup Parameter Setup Parameter Setup Setup data settings S E t Parameters C P 1 to C P NOP Ready To input ROM ID 7 input 1 square root extraction dropout Description of setup data settingsSP1 lower limit 0 SP1 upper limit 4 voltage time-proportional output system 5 time display6 PV display 2 cold junction compensation8 voltage output 1 adjustment Voltage output 2 adjustment Formulas 5 and 6 formulas must be satisfied 0 Special functions 1 Input 1 Zener barrier adjustment 3 CPL communications port selection Table data settings T B L To t -A . b To t -b . b Description of table data settingsD E Constant-value operation data settings C N S tHow to enter program setup Program SetupSelecting the program No. to set up Basic Display State Func + Prog keys Description of mode transition states see Programming map Segment No Program No.1 setting 12 toShaded items Cannot be moved Display details Setting up pattern itemsWhen event type is PV type event Setting up events 1 to 3 itemsDisplay PV type event When event type is controller status event When event type is time eventDisplay time event Time event No Setting value Setting up time events 1 toPI D Setting up PID set No. itemsSetting up G.Soak time-out items Setting up G.Soak guarantee soak itemsSetting up cycle items Setting up PV start itemsDeleting programs Setting up pattern link itemsDisplay inserting segment Inserting and deleting segmentsDisplay deleting segment Copying Programs P YE S General ResetIntermittent self-diagnostics during operation Self-diagnostics and Alarm Code DisplaySelf-diagnostics at power on Self-diagnostics at each sampling cycleAlarm code display Self-diagnostics only when certain functions are operatingAlarm categories Cause Remedy Trouble during Key EntryController is in the Ready mode Press Troubleshooting Items cannot be changed by pressing in program setup state RUN. HOLD, FAST, END Motor Adjustment is Impossible C L Normal wiring for direct motor rotationNormal wiring for reverse motor rotation Alarm display caused by wrong wiring and causesBAT LED blinking Replacing the BatteryItems to prepare Replacement procedure Handling Precautions Remove the battery connector from the RAM board Gray holder 10-1 SpecificationsSpecifications SpecificationRSW 10-2Auto 10-310-4 10-5 10-6 10-7 Accessories/option list10-8 10-9 Soft dust-proof cover set sold separatelyHard dust-proof cover set sold separately Terminal cover set sold separatelyEquipment needed Precautions before calibration11-1 Calibration Items for Each Model Model number DCP30 * * * * ES11-2 Calibration11-3 AdJS11-4 Calibration Flowchart 1/211-5 Calibration Flowchart 2/2SEG Display Enter calibration mode11-6 Prog DisplayUpper Display Function testKey test 11-7Upper Display Terminal Number Display testDigital input test 11-8Number Upper Display Digital output test for control outputDigital output test for event 11-9Key PV calibration11-10 Range Table of CH1 TC Group Type Code Range No. Gain No 11-1111-12 Cold junction sensor calibrationCurrent output calibration Press ENT key11-13 11. Current Outputs 11-14Programming Map Safety Requirements Index-1 IndexIndex-2 Control output SP outputIndex-3 Time event output open-collector connection03-06 5th Edition 99-04 EN1I-6197 1st Edition 00-06 2nd Edition00-08 3rd Edition 01-06 4th EditionHoneywell Service Centers Argentina No. CP-UM-5093E