General, Names & Functions of Parts, Mounting | Sonic Alert DCP301

Organization of This User’s Manual

This manual is organized as follows.

Chapter 1. GENERAL

This chapter describes DCP301 applications, features and basic function blocks. It also gives a list of model numbers.

Chapter 2. NAMES & FUNCTIONS OF PARTS

This chapter describes the names and functions of DCP301 parts, input types and range Nos.

Chapter 3. MOUNTING

This chapter describes how to mount the DCP301 on control panels. This chapter is required reading for designers of control systems using the DCP301.

Chapter 4. WIRING

This chapter describes the precautions when wiring the DCP301 to a control system and how to wire the DCP301. This chapter is required reading for designers of control systems and supervisors of wiring work.

Chapter 5. FUNCTIONS

This chapter describes the functions of the controller. This chapter is required reading for designers of control systems using the DCP301.

Chapter 6. OPERATION

This chapter describes how to switch the basic display states of the DCP301, and select and run programs. This chapter is required reading for designers of control systems using the DCP301 and users of the DCP301.

Chapter 7. PARAMETER SETUP

This chapter describes how to set up parameters on the controller and the meaning of settings.

Chapter 8. PROGRAM SETUP

This chapter describes how to set up programs on the controller and the meanings of settings.

Chapter 9. TROUBLESHOOTING

This chapter describes points to check when the DCP301 is not working properly or how to remedy trouble that might occur.

Chapter 10. SPECIFICATIONS

This chapter describes the general specifications, performance specifications and external dimensions of the DCP301.

Chapter 11. CALIBRATION

This chapter describes calibration procedures for the functions of the DCP301.

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Sonic Alert DCP301 General, Names & Functions of Parts, Mounting, Wiring, Operation, Parameter Setup, Program Setup

Contents

DCP301 Digital Program Controller User’s Manual EN1I-6197 Issue 7 02/04 Warranty Safety Precautions Page Handling Precautions Name Model No ’ty Remarks Unpacking Troubleshooting WiringParameter Setup Program Setup Contents Operation Functions Program Setup Parameter Setup Troubleshooting Calibration SpecificationsIndex Conventions Used in This Manual Enhanced compatibility with PLC FeaturesHigh accuracy achieved by multi-range input Wide range of control output types Basic Function Blocks RUN/HOLD Reset ADV Fast AUTO/MANUAL Parameters Data Structure System configuration by CPL communications System Configuration Model selection guide Model Numbers Names & Functions of Parts Structure Basic display state ConsoleDisplay MAN Category Function Key operation Keys Program setup SetupAssignment item To start program copy Loader jack Functions using two or more keys Thermocouple Resistance temperature detector RTDInput Type and Range No Inputs Input Format Range No Code Range programmable Dc current, dc voltage Mounting External Dimensions Panel Cutout Dimensions Mounting locations Mounting Dust-proof cover Noise generating sources and countermeasuresType Confirmation on Display Operation Hard Mounting method Handling Precautions Wiring Precautions Wiring Handling Precautions Compensating Lead WiringHitachi Cable Co Terminal Connections Layout of Terminals and Recommended Lead Draw-out Direction Power supply Connecting the Ground and Power SupplyGround Standard terminal layout Wiring of Standard and Add-on Terminal BaseAdd-on terminal layout Connecting input Connecting Inputs analog inputs Position-proportional output 2G Connecting control outputs outputs 1Relay output 0D Current output 5G Heat/cool output 3D Voltage output 6DHeat/cool output 5K 0D, 5G, 6D auxiliary outputs Connecting auxiliary outputs outputs 22G, 3D, 5K auxiliary outputs Connecting Event Output relay output Connecting Time Event Output open-collector Connecting External Switch RSW Input Wiring RS-485 interface Connecting for Communications Wire system RS-485 mutual connection RDA RDB Control outputs 0D, 5G, 6D, 3D, 5K Isolating Inputs and OutputsControl output 2G Data types DataFunctions Patterns Program Patterns PV type events Events 1 to OFF H Time events Controller status events Onoff Time events 1 to Segment No. events PID set selection Soak guarantee soak Cycle PV start Pattern link Constant-value operation Mode typesModes Program operation RUN During program operation Mode transitionDuring constant-value operation Program end Mode transition operations Manual Mode transition limitations Controller Controller and ProgrammerProgrammer Input processing is carried out in the order shown below Input Processing Functions Control output Output Processing Functions5G output 0D, 6D output 2G output Dv-L/HY-L Dv-H/HY-H 3D, 5K outputs Auxiliary output SP outputAuxiliary output Startup flow Turning the Power on Switching the Basic Display Output Model No Display Display in program operation modeDisp functions Display CYC Display in constant-value operation mode Motor valve opening % Output state of events 1 to Program Selection How to select the program No External Function Detection Method Switch No External Switch RSW OperationsExternal switch RSW inputs External switch input types Program selection External Weighting State Switch No Timing of RSW1 to Read timingTiming of RSW8 to 12, RUN and PV start Controller functions Manual Operation and Auto-tuningAuto-tuning AT Manual operation Pvsp Name Upper Remarks Display Parameter SetupSelecting the setting group in the parameter setup D E is Moving individual items in the parameter setup 9 C 0 Base Setting Group How to Use ParaHow to register functions to keys How to register assignment items Order Item to Call by Item Code Setting Auxiliary Value Remarks DisplayExample Operations by Para Basic Display Para key State Max items Variable parameter settings P a R a Parameter Setup List S T Parameter Setup C key lock Description of variable parameter settingsT C program protect U t PID operation initial MV L MV change limitI D PID operation initialization I D 2 degrees of freedom Smart-tuning method selection F F Cool State Heat-side Output Cool-side Output Cmotor control method selection Tmotor valve opening adjustment fully open/closed time T motor valve opening automatic adjustment Manual Event configuration data settings E Parameter Setup Parameter Setup Parameter Setup 1 event 1 standby 2 event 2 standby 3 event 3 standby Description of event configuration data PID Set PID parameter settings P I d Parameter Setup Parameter Setup Parameter Setup Setup data settings S E t Parameters C P 1 to C P NOP Ready To input ROM ID 7 input 1 square root extraction dropout Description of setup data settingsSP1 lower limit 0 SP1 upper limit 4 voltage time-proportional output system 5 time display6 PV display 2 cold junction compensation 8 voltage output 1 adjustment Voltage output 2 adjustment Formulas 3 and 4 formulas must be satisfied 0 Special functions 1 Input 1 Zener barrier adjustment 3 CPL communications port selection Table data settings T B L To t -A . b To t -b . b Description of table data settings D E Constant-value operation data settings C N S t How to enter program setup Program SetupSelecting the program No. to set up Basic Display State Func + Prog keys Description of mode transition states see Programming map Segment No Program No.1 setting 12 toShaded items Cannot be moved Display details Setting up pattern items When event type is PV type event Setting up events 1 to 3 itemsDisplay PV type event When event type is controller status event When event type is time eventDisplay time event Time event No Setting value Setting up time events 1 to PI D Setting up PID set No. items Setting up G.Soak time-out items Setting up G.Soak guarantee soak items Setting up cycle items Setting up PV start items Deleting programs Setting up pattern link items Display inserting segment Inserting and deleting segmentsDisplay deleting segment Copying Programs P Y E S General Reset Intermittent self-diagnostics during operation Self-diagnostics and Alarm Code DisplaySelf-diagnostics at power on Self-diagnostics at each sampling cycle Alarm code display Self-diagnostics only when certain functions are operatingAlarm categories Cause Remedy Trouble during Key Entry Controller is in the Ready mode Press Troubleshooting Items cannot be changed by pressing in program setup state RUN. HOLD, FAST, END Motor Adjustment is Impossible C L Normal wiring for direct motor rotationNormal wiring for reverse motor rotation Alarm display caused by wrong wiring and causes BAT LED blinking Replacing the BatteryItems to prepare Replacement procedure Handling Precautions Remove the battery connector from the RAM board Gray holder 10-1 SpecificationsSpecifications Specification RSW 10-2 Auto 10-3 10-4 10-5 10-6 10-7 Accessories/option list 10-8 10-9 Soft dust-proof cover set sold separatelyHard dust-proof cover set sold separately Terminal cover set sold separately Equipment needed Precautions before calibration11-1 Calibration Items for Each Model Model number DCP30 * * * * ES11-2 Calibration 11-3 AdJS 11-4 Calibration Flowchart 1/2 11-5 Calibration Flowchart 2/2 SEG Display Enter calibration mode11-6 Prog Display Upper Display Function testKey test 11-7 Terminal Display testDigital input test 11-8 Digital output test for event Digital output test for control output11-9 Key PV calibration11-10 Range Table of CH1 TC Group Type Code Range No. Gain No 11-11 11-12 Cold junction sensor calibrationCurrent output calibration Press ENT key 11-13 11. Current Outputs 11-14 Programming Map Safety Requirements Index-1 Index Index-2 Control output SP output Index-3 Time event output open-collector connection 03-06 5th Edition 99-04 EN1I-6197 1st Edition 00-06 2nd Edition00-08 3rd Edition 01-06 4th Edition Honeywell Service Centers Argentina No. CP-UM-5093E