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Sonic Alert DCP301 user manual Basic Function Blocks, RUN/HOLD Reset ADV Fast AUTO/MANUAL

Models: DCP301

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Page 15

Chapter 1. GENERAL

1-2 Basic Function Blocks

Input

•Thermocouple

•Resistance temperature detector

•dc current

•dc voltage

4 external switch inputs

•RUN

•HOLD

•RESET

•ADV

8 external switch inputs

•Program No.

•FAST

•PV start

•AUTO/MANUAL

•AT

•G.Soak cancel

•Direct/reverse action

Key operation

•Display selection

•Program No.

•RUN/HOLD

•RESET

•ADV

•FAST

•AUTO/MANUAL

•AT

•Program setup

•Parameter setup

MFB input

	• Square root	Control Operation Block		Outputs
	• Square root		• Output change
	extraction		• Output change
	extraction	• Mode transition	limitter	• Current
	• Lineariza-	• Mode transition	limitter	• Current
	• Lineariza-		• Upper/lower	• Relay
	tion table		• Upper/lower	• Relay
	tion table	• PID control	limitter	• Voltage
	approxima-	• PID control	limitter	• Voltage
	approxima-	• Auto-tuning	• SP output	• Position-proportional
	tion	• Auto-tuning	• SP output	• Position-proportional
	tion	• Neuro & Fuzzy		• Heat-cool
	• Bias	• Neuro & Fuzzy		• Heat-cool
	• Bias	• Forward/reverse action
	• Filter	• Forward/reverse action
	• Filter	• ON-OFF control	Event Outputs
		• ON-OFF control	Event Outputs
		• SP limit	• PV
		• SP bias	• SP
			• Deviation
			• MV
	*		• MFB
	*		• Modes
			• Modes
			• Alarm
			Time Event Outputs	*
			Time Event Outputs
			• Time event
			• Segment code
			Auxiliary Outputs	*
			Auxiliary Outputs
			• PV
			• SP
			• Deviation
			• MV
			• MFB
			CPL communications I/O		*
			CPL communications I/O
			Loader communications I/O
	Program	Parameters

• 19 patterns x 30 segments	• Variable parameters
• Events	• Event configuration
• Time events	• PID parameters (8 sets)
• PID sets	• Setup
• G.Soak	• Tables
• PV start	• Constant-value operation
• Cycle		* indicates options.
• Pattern link

1-2

Image 15

Sonic Alert DCP301 user manual Basic Function Blocks, RUN/HOLD Reset ADV Fast AUTO/MANUAL

Contents

DCP301 Digital Program Controller User’s Manual EN1I-6197 Issue 7 02/04Warranty Safety Precautions Page Handling Precautions Name Model No ’ty Remarks UnpackingTroubleshooting WiringParameter Setup Program SetupContents Operation FunctionsProgram Setup Parameter SetupTroubleshooting Specifications CalibrationIndex Conventions Used in This Manual Enhanced compatibility with PLC FeaturesHigh accuracy achieved by multi-range input Wide range of control output typesBasic Function Blocks RUN/HOLD Reset ADV Fast AUTO/MANUALParameters Data StructureSystem configuration by CPL communications System ConfigurationModel selection guide Model NumbersNames & Functions of Parts StructureConsole Basic display stateDisplay MAN Category Function Key operation KeysSetup Program setupAssignment item General reset Loader jack Functions using two or more keysThermocouple Resistance temperature detector RTDInput Type and Range No InputsInput Format Range No Code Range programmable Dc current, dc voltageMounting External DimensionsPanel Cutout Dimensions Mounting locations MountingNoise generating sources and countermeasures Dust-proof coverType Confirmation on Display Operation Hard Mounting method Handling PrecautionsWiring Wiring PrecautionsHandling Precautions Hitachi Cable Co Compensating LeadTerminal Connections Layout of Terminals and Recommended Lead Draw-out Direction Connecting the Ground and Power Supply Power supplyGround Wiring of Standard and Add-on Terminal Base Standard terminal layoutAdd-on terminal layout Connecting input Connecting Inputs analog inputsPosition-proportional output 2G Connecting control outputs outputs 1Relay output 0D Current output 5GVoltage output 6D Heat/cool output 3DHeat/cool output 5K Connecting auxiliary outputs outputs 2 0D, 5G, 6D auxiliary outputs2G, 3D, 5K auxiliary outputs Connecting Event Output relay output Connecting Time Event Output open-collector Connecting External Switch RSW Input Wiring RS-485 interface Connecting for CommunicationsWire system RS-485 mutual connection RDA RDB Isolating Inputs and Outputs Control outputs 0D, 5G, 6D, 3D, 5KControl output 2G Data Data typesFunctions Patterns Program PatternsPV type events Events 1 toOFF H Time events Controller status eventsOnoff Time events 1 toSegment No. events PID set selection Soak guarantee soakCycle PV startPattern link Constant-value operation Mode typesModes Program operationRUN Mode transition During program operationDuring constant-value operation Program end Mode transition operationsManual Mode transition limitationsController and Programmer ControllerProgrammer Input processing is carried out in the order shown below Input Processing FunctionsOutput Processing Functions Control output5G output 0D, 6D output 2G output Dv-L/HY-L Dv-H/HY-H 3D, 5K outputsSP output Auxiliary outputAuxiliary output Turning the Power on Startup flowOperation Switching the Basic Display Output Model No Display Display in program operation modeDisp functions DisplayCYC Display in constant-value operation mode Motor valve opening % Output state of events 1 to Program Selection How to select the program NoExternal Function Detection Method Switch No External Switch RSW OperationsExternal switch RSW inputs External switch input typesProgram selection External Weighting State Switch NoRead timing Timing of RSW1 toTiming of RSW8 to 12, RUN and PV start Controller functions Manual Operation and Auto-tuningAuto-tuning AT Manual operationPvsp Name Upper Remarks Display Parameter SetupSelecting the setting group in the parameter setup D E isMoving individual items in the parameter setup 9 C 0 Base Setting Group How to Use ParaHow to register functions to keys How to register assignment itemsOperations by Para Setup data PID parameter Variable parameterItem Code Setting Auxiliary Value Remarks Display ExampleBasic Display Para key State Max items Variable parameter settings P a R a Parameter Setup ListS T Parameter Setup Description of variable parameter settings C key lockT C program protect L MV change limit U t PID operation initial MVI D PID operation initialization I D 2 degrees of freedom Smart-tuning method selectionF F Cool State Heat-side Output Cool-side Output Motor control method selection Motor valve opening adjustment fully open/closed time T motor valve opening automatic adjustmentEvent configuration data settings E Parameter Setup Parameter Setup Parameter Setup 1 event 1 standby 2 event 2 standby 3 event 3 standby Description of event configuration dataPID Set PID parameter settings P I dParameter Setup Parameter Setup Parameter Setup Setup data settings S E t Parameters C P 1 to C P NOP Ready To input ROM ID Description of setup data settings 7 input 1 square root extraction dropoutSP1 lower limit 0 SP1 upper limit 4 voltage time-proportional output system 5 time display6 PV display 2 cold junction compensation8 voltage output 1 adjustment Voltage output 2 adjustment Formulas 5 and 6 formulas must be satisfied 0 Special functions 1 Input 1 Zener barrier adjustment 3 CPL communications port selection Table data settings T B L To t -A . b To t -b . b Description of table data settingsD E Constant-value operation data settings C N S tProgram Setup How to enter program setupSelecting the program No. to set up Basic Display State Func + Prog keys Description of mode transition states see Segment No Program No.1 setting 12 to Programming mapShaded items Cannot be moved Display details Setting up pattern itemsSetting up events 1 to 3 items When event type is PV type eventDisplay PV type event When event type is time event When event type is controller status eventDisplay time event Time event No Setting value Setting up time events 1 toPI D Setting up PID set No. itemsSetting up G.Soak time-out items Setting up G.Soak guarantee soak itemsSetting up cycle items Setting up PV start itemsDeleting programs Setting up pattern link itemsInserting and deleting segments Display inserting segmentDisplay deleting segment Copying Programs P YE S General ResetIntermittent self-diagnostics during operation Self-diagnostics and Alarm Code DisplaySelf-diagnostics at power on Self-diagnostics at each sampling cycleSelf-diagnostics only when certain functions are operating Alarm code displayAlarm categories Cause Remedy Trouble during Key EntryController is in the Ready mode Press Troubleshooting Items cannot be changed by pressing in program setup state RUN. HOLD, FAST, END Motor Adjustment is Impossible C L Normal wiring for direct motor rotationNormal wiring for reverse motor rotation Alarm display caused by wrong wiring and causesReplacing the Battery BAT LED blinkingItems to prepare Replacement procedure Handling Precautions Remove the battery connector from the RAM board Gray holder 10-1 SpecificationsSpecifications SpecificationRSW 10-2Auto 10-310-4 10-5 10-6 10-7 Accessories/option list10-8 10-9 Soft dust-proof cover set sold separatelyHard dust-proof cover set sold separately Terminal cover set sold separatelyPrecautions before calibration Equipment needed11-1 Calibration Items for Each Model Model number DCP30 * * * * ES11-2 Calibration11-3 AdJS11-4 Calibration Flowchart 1/211-5 Calibration Flowchart 2/2SEG Display Enter calibration mode11-6 Prog DisplayUpper Display Function testKey test 11-7Upper Display Terminal Number Display testDigital input test 11-8Number Upper Display Digital output test for control outputDigital output test for event 11-9PV calibration Key11-10 Range Table of CH1 TC Group Type Code Range No. Gain No 11-1111-12 Cold junction sensor calibrationCurrent output calibration Press ENT key11-13 11. Current Outputs 11-14Programming Map Safety Requirements Index-1 IndexIndex-2 Control output SP outputIndex-3 Time event output open-collector connection03-06 5th Edition 99-04 EN1I-6197 1st Edition 00-06 2nd Edition00-08 3rd Edition 01-06 4th EditionHoneywell Service Centers Argentina No. CP-UM-5093E