Basic Function Blocks | Sonic Alert DCP301 manual

Chapter 1. GENERAL

1-2 Basic Function Blocks

Input

•Thermocouple

•Resistance temperature detector

•dc current

•dc voltage

4 external switch inputs

•RUN

•HOLD

•RESET

•ADV

8 external switch inputs

•Program No.

•FAST

•PV start

•AUTO/MANUAL

•AT

•G.Soak cancel

•Direct/reverse action

Key operation

•Display selection

•Program No.

•RUN/HOLD

•RESET

•ADV

•FAST

•AUTO/MANUAL

•AT

•Program setup

•Parameter setup

MFB input

	• Square root	Control Operation Block		Outputs
	• Square root		• Output change
	extraction		• Output change
	extraction	• Mode transition	limitter	• Current
	• Lineariza-	• Mode transition	limitter	• Current
	• Lineariza-		• Upper/lower	• Relay
	tion table		• Upper/lower	• Relay
	tion table	• PID control	limitter	• Voltage
	approxima-	• PID control	limitter	• Voltage
	approxima-	• Auto-tuning	• SP output	• Position-proportional
	tion	• Auto-tuning	• SP output	• Position-proportional
	tion	• Neuro & Fuzzy		• Heat-cool
	• Bias	• Neuro & Fuzzy		• Heat-cool
	• Bias	• Forward/reverse action
	• Filter	• Forward/reverse action
	• Filter	• ON-OFF control	Event Outputs
		• ON-OFF control	Event Outputs
		• SP limit	• PV
		• SP bias	• SP
			• Deviation
			• MV
	*		• MFB
	*		• Modes
			• Modes
			• Alarm
			Time Event Outputs	*
			Time Event Outputs
			• Time event
			• Segment code
			Auxiliary Outputs	*
			Auxiliary Outputs
			• PV
			• SP
			• Deviation
			• MV
			• MFB
			CPL communications I/O		*
			CPL communications I/O
			Loader communications I/O
	Program	Parameters

• 19 patterns x 30 segments	• Variable parameters
• Events	• Event configuration
• Time events	• PID parameters (8 sets)
• PID sets	• Setup
• G.Soak	• Tables
• PV start	• Constant-value operation
• Cycle		* indicates options.
• Pattern link

1-2

Image 15

Sonic Alert DCP301 user manual Basic Function Blocks, RUN/HOLD Reset ADV Fast AUTO/MANUAL

Contents

DCP301 Digital Program Controller User’s Manual EN1I-6197 Issue 7 02/04 Warranty Safety Precautions Page Handling Precautions Name Model No ’ty Remarks Unpacking Troubleshooting WiringParameter Setup Program Setup Contents Operation Functions Program Setup Parameter Setup Troubleshooting Specifications CalibrationIndex Conventions Used in This Manual Enhanced compatibility with PLC FeaturesHigh accuracy achieved by multi-range input Wide range of control output types Basic Function Blocks RUN/HOLD Reset ADV Fast AUTO/MANUAL Parameters Data Structure System configuration by CPL communications System Configuration Model selection guide Model Numbers Names & Functions of Parts Structure Console Basic display stateDisplay MAN Category Function Key operation Keys Setup Program setupAssignment item To start program copy Loader jack Functions using two or more keys Thermocouple Resistance temperature detector RTDInput Type and Range No Inputs Input Format Range No Code Range programmable Dc current, dc voltage Mounting External Dimensions Panel Cutout Dimensions Mounting locations Mounting Noise generating sources and countermeasures Dust-proof coverType Confirmation on Display Operation Hard Mounting method Handling Precautions Wiring Precautions Wiring Handling Precautions Wiring Compensating LeadHitachi Cable Co Terminal Connections Layout of Terminals and Recommended Lead Draw-out Direction Connecting the Ground and Power Supply Power supplyGround Wiring of Standard and Add-on Terminal Base Standard terminal layoutAdd-on terminal layout Connecting input Connecting Inputs analog inputs Position-proportional output 2G Connecting control outputs outputs 1Relay output 0D Current output 5G Voltage output 6D Heat/cool output 3DHeat/cool output 5K Connecting auxiliary outputs outputs 2 0D, 5G, 6D auxiliary outputs2G, 3D, 5K auxiliary outputs Connecting Event Output relay output Connecting Time Event Output open-collector Connecting External Switch RSW Input Wiring RS-485 interface Connecting for Communications Wire system RS-485 mutual connection RDA RDB Isolating Inputs and Outputs Control outputs 0D, 5G, 6D, 3D, 5KControl output 2G Data Data typesFunctions Patterns Program Patterns PV type events Events 1 to OFF H Time events Controller status events Onoff Time events 1 to Segment No. events PID set selection Soak guarantee soak Cycle PV start Pattern link Constant-value operation Mode typesModes Program operation RUN Mode transition During program operationDuring constant-value operation Program end Mode transition operations Manual Mode transition limitations Controller and Programmer ControllerProgrammer Input processing is carried out in the order shown below Input Processing Functions Output Processing Functions Control output5G output 0D, 6D output 2G output Dv-L/HY-L Dv-H/HY-H 3D, 5K outputs SP output Auxiliary outputAuxiliary output Startup flow Turning the Power on Switching the Basic Display Output Model No Display Display in program operation modeDisp functions Display CYC Display in constant-value operation mode Motor valve opening % Output state of events 1 to Program Selection How to select the program No External Function Detection Method Switch No External Switch RSW OperationsExternal switch RSW inputs External switch input types Program selection External Weighting State Switch No Read timing Timing of RSW1 toTiming of RSW8 to 12, RUN and PV start Controller functions Manual Operation and Auto-tuningAuto-tuning AT Manual operation Pvsp Name Upper Remarks Display Parameter SetupSelecting the setting group in the parameter setup D E is Moving individual items in the parameter setup 9 C 0 Base Setting Group How to Use ParaHow to register functions to keys How to register assignment items Order Item to Call by Item Code Setting Auxiliary Value Remarks DisplayExample Operations by Para Basic Display Para key State Max items Variable parameter settings P a R a Parameter Setup List S T Parameter Setup Description of variable parameter settings C key lockT C program protect L MV change limit U t PID operation initial MVI D PID operation initialization I D 2 degrees of freedom Smart-tuning method selection F F Cool State Heat-side Output Cool-side Output Cmotor control method selection Tmotor valve opening adjustment fully open/closed time T motor valve opening automatic adjustment Manual Event configuration data settings E Parameter Setup Parameter Setup Parameter Setup 1 event 1 standby 2 event 2 standby 3 event 3 standby Description of event configuration data PID Set PID parameter settings P I d Parameter Setup Parameter Setup Parameter Setup Setup data settings S E t Parameters C P 1 to C P NOP Ready To input ROM ID Description of setup data settings 7 input 1 square root extraction dropoutSP1 lower limit 0 SP1 upper limit 4 voltage time-proportional output system 5 time display6 PV display 2 cold junction compensation 8 voltage output 1 adjustment Voltage output 2 adjustment Formulas 3 and 4 formulas must be satisfied 0 Special functions 1 Input 1 Zener barrier adjustment 3 CPL communications port selection Table data settings T B L To t -A . b To t -b . b Description of table data settings D E Constant-value operation data settings C N S t Program Setup How to enter program setupSelecting the program No. to set up Basic Display State Func + Prog keys Description of mode transition states see Segment No Program No.1 setting 12 to Programming mapShaded items Cannot be moved Display details Setting up pattern items Setting up events 1 to 3 items When event type is PV type eventDisplay PV type event When event type is time event When event type is controller status eventDisplay time event Time event No Setting value Setting up time events 1 to PI D Setting up PID set No. items Setting up G.Soak time-out items Setting up G.Soak guarantee soak items Setting up cycle items Setting up PV start items Deleting programs Setting up pattern link items Inserting and deleting segments Display inserting segmentDisplay deleting segment Copying Programs P Y E S General Reset Intermittent self-diagnostics during operation Self-diagnostics and Alarm Code DisplaySelf-diagnostics at power on Self-diagnostics at each sampling cycle Self-diagnostics only when certain functions are operating Alarm code displayAlarm categories Cause Remedy Trouble during Key Entry Controller is in the Ready mode Press Troubleshooting Items cannot be changed by pressing in program setup state RUN. HOLD, FAST, END Motor Adjustment is Impossible C L Normal wiring for direct motor rotationNormal wiring for reverse motor rotation Alarm display caused by wrong wiring and causes Replacing the Battery BAT LED blinkingItems to prepare Replacement procedure Handling Precautions Remove the battery connector from the RAM board Gray holder 10-1 SpecificationsSpecifications Specification RSW 10-2 Auto 10-3 10-4 10-5 10-6 10-7 Accessories/option list 10-8 10-9 Soft dust-proof cover set sold separatelyHard dust-proof cover set sold separately Terminal cover set sold separately Precautions before calibration Equipment needed11-1 Calibration Items for Each Model Model number DCP30 * * * * ES11-2 Calibration 11-3 AdJS 11-4 Calibration Flowchart 1/2 11-5 Calibration Flowchart 2/2 SEG Display Enter calibration mode11-6 Prog Display Upper Display Function testKey test 11-7 Terminal Display testDigital input test 11-8 Digital output test for control output Digital output test for event11-9 PV calibration Key11-10 Range Table of CH1 TC Group Type Code Range No. Gain No 11-11 11-12 Cold junction sensor calibrationCurrent output calibration Press ENT key 11-13 11. Current Outputs 11-14 Programming Map Safety Requirements Index-1 Index Index-2 Control output SP output Index-3 Time event output open-collector connection 03-06 5th Edition 99-04 EN1I-6197 1st Edition 00-06 2nd Edition00-08 3rd Edition 01-06 4th Edition Honeywell Service Centers Argentina No. CP-UM-5093E