Sonic Alert DCP301 user manual

EN1I-6197

Issue 7 (02/04)

DCP301

Digital Program Controller

User’s Manual

Contents

Main Page About Icons Examples SAFETY PRECAUTIONS WARNING CAUTION WARNING CAUTION CAUTION Unpacking Request Organization of This Users Manual Contents Chapter 5. FUNCTIONS Chapter 6. OPERATION Chapter 7. PARAMETER SETUP Chapter 8. PROGRAM SETUP Chapter 9. TROUBLESHOOTING Chapter 10. SPECIFICATIONS Chapter 11. CALIBRATION Index Conventions Used in This Manual Chapter 1. GENERAL 1-1 Features Chapter 1. GENERAL 1-2 Basic Function Blocks 1-2 Chapter 1. GENERAL 1-3 1-3 Data Structure Parameters 1-4 System Configuration System configuration by CPL communications 1-5 1-5 Model Numbers Model selection guide On 2G, 3D and 5K output models, 2 auxiliary output (option 1) cannot be desig- nated. Chapter 2. NAMES & FUNCTIONS OF PARTS 2-1 Chapter 2. NAMES & FUNCTIONS OF PARTS 2-1 Structure This controller comprises a body, console, case, standard terminal base and add-on terminal base. 2-2 Console Basic display state Display Page Keys 2-4 2-5 2-6 Functions using two or more keys Loader jack 2-8 2-3 Input Type and Range No. Resistance temperature detector (RTD) Inputs Thermocouple Page Chapter 3. MOUNTING 3-1 Chapter 3. MOUNTING 3-1 External Dimensions Chapter 3. MOUNTING 3-2 3-2 Panel Cutout Dimensions Use a steel panel of at least 2mm in thickness for mounting the controller. 3-3 Mounting CAUTION Dust-proof cover Noise generating sources and countermeasures Mounting method Chapter 4. WIRING CAUTION 4-1 Wiring Precautions Page 4-2 Compensating Lead 4-3 Terminal Connections Page 4-5 Connecting the Ground and Power Supply Power supply ~ Ground 4-7 4-6 Wiring of Standard and Add-on Terminal Base Event outputs 2 1 V, mV 4-7 Connecting Inputs (analog inputs) Connecting input 1 4-8 Connecting control outputs (outputs 1, 2) Current output (5G) Position-proportional output (2G) Heat/cool output (3D) Heat/cool output (5K) Voltage output (6D) 4-9 Connecting auxiliary outputs (outputs 2, 3) 0D, 5G, 6D auxiliary outputs WARNING 2G, 3D, 5K auxiliary outputs 4-12 4-10 Connecting Event Output (relay output) 4-11 Connecting Time Event Output (open-collector) 4-12 Connecting External Switch (RSW) Input 4-15 Internal circuit for controller components for connecting external switch inputs 4-13 Connecting for Communications RS-485 interface 4-17 5-wire system RS-485 mutual connection Be sure to connect SG terminals each others. Failure to do so might cause unstable communications. 4-18 3-wire system RS-485 mutual connection Be sure to connect SG terminals each others. Failure to do so might cause unstable communications. 4-19 4-14 Isolating Inputs and Outputs Digital circuit Control output 2G Control outputs 0D, 5G, 6D, 3D, 5K 5-1 Chapter 5. FUNCTIONS 5-1 Data Data types 5-2 Program Patterns Patterns Events 1 to 3 5-4 Page Time events 1 to 5 Page PID set selection G.Soak (guarantee soak) PV start Cycle Pattern link 5-3 Modes Mode types Page Mode transition Mode transition operations 5-15 Mode transition limitations 5-4 Controller and Programmer 5-17 5-5 Input Processing Functions Input processing is carried out in the order shown below. 5-18 5-6 Output Processing Functions Control output Page 5-20 2G output 5-21 3D, 5K outputs In 3-position control, the DCP301 cannot be set to the MANUAL mode 5-22 SP output 5G output models, SP output is processed is as follows. Auxiliary output Chapter 6. OPERATION 6-1 Turning the Power ON Chapter 6. OPERATION 6-2 6-2 Switching the Basic Display Current segment Next segment (2) is not possible. The following figure shows the conventions used for displays in this manual. (1) (3) F B Page Display in constant-value operation mode F B 6-3 Program Selection How to select the program No. 6-4 External Switch (RSW) Operations External switch (RSW) inputs Program selection Read timing 6-5 Manual Operation and Auto-tuning Manual operation Auto-tuning (AT) Page Chapter 7. PARAMETER SETUP 7-1 Parameter Setup + Selecting the setting group in the parameter setup Moving individual items in the parameter setup Changing individual items and how to return from the setup state * * 7-2 How to Use How to register functions to keys Page 7-6 stores data to memory. Items for reference: These are displayed at all times. 7-7 7-3 Parameter Setup List Variable parameter settings P A R A 7-8 7-9 Description of variable parameter settings Page Page Page 7-14 Note 2) Constants OL and OH function as follows: Page Page Page 7-18 Event configuration data settings E v 7-19 7-20 7-21 Description of event configuration data 7-23 PID parameter settings P I d 7-24 7-25 7-26 7-27 Setup data settings S E t 7-28 7-29 7-30 7-31 7-32 Description of setup data settings Page + 7-36 (3)Equivalent circuit when N number of SSRs are connected in series + + Page Page Page Table data settings T B L 7-40 Description of table data settings 7-42 Constant-value operation data settings C N S t Chapter 8. PROGRAM SETUP 8-1 Program Setup How to enter program setup Selecting the program No. to set up Chapter 8. PROGRAM SETUP Mode transition Page 8-4 Programming map Setting up pattern items Display details Setting up events 1 to 3 items Page Setting up time events 1 to 5 Setting up PID set No. items P I D Setting up G.Soak (guarantee soak) items G. S. Setting up G.Soak time-out items G. S. t O P.S T A Setting up PV start items C Y C L Setting up cycle items C L R. Setting up pattern link items P.L I N Deleting programs Inserting and deleting segments I N S. . D E L 8-2 Copying Programs C O P Y Operation 8-3 General Reset Operation G .R E S Chapter 9. TROUBLESHOOTING 9-1 Self-diagnostics and Alarm Code Display Self-diagnostics at power ON Self-diagnostics at each sampling cycle Intermittent self-diagnostics during operation Self-diagnostics only when certain functions are operating Alarm code display Alarm categories 9-2 Trouble during Key Entry The program No. does not change by pressing The controller cannot be reset by pressing The controller does not change to HOLD mode by pressing The controller does not change to RUN mode by pressing The program is not advanced by pressing The controller does not change to FAST mode by pressing Auto-tuning (AT) is not started by pressing The controller does not change to AUTO mode by pressing The controller does not change to MANUAL mode by pressing Page PID set items cannot be displayed by repeatedly pressing in program setup Items cannot be changed by pressing in program setup state Event items cannot be displayed by repeatedly pressing in program setup Time events cannot be displayed by repeatedly pressing in program setup G.Soak items cannot be displayed by repeatedly pressing in program setup Insertion/deletion of segments cannot be confirmed by pressing in pro- gram setup state The program cannot be copied by pressing + Program deletion cannot be confirmed by pressing while entering pat- tern items in program setup state 9-3 Motor Adjustment is Impossible ~ 9-9 C A .C LOT2 CCW C A .C LOT2 CCW A L 1 2 Normal wiring for direct motor rotation Normal wiring for reverse motor rotation C A .C LOT2 CW Alarm display caused by wrong wiring and causes CAUTION 9-4 Replacing the Battery Replacement procedure Page Page 10-1 Chapter 10. SPECIFICATIONS 10-1 Specifications 10-2 10-3 10-4 10-5 10-6 Accessories/option list 10-7 10-2 External Dimensions 10-8 10-9 Hard dust-proof cover set (sold separately) 90 79 (transparent polycarbonate) Model No.: 81446083-001 Terminal cover set (sold separately) Chapter 11. CALIBRATION Precautions before calibration Equipment needed Chapter 11. CALIBRATION 11-1 Quick Reference Table for Calibration Items 11-2 Model number: DCP30 * * * * ES * * Table 11-1. Calibration Items for Each Model 0.0.0.0. 1.0.1.1. 2.0.2.2. 4.0.4.4. 11-3 0 0 0 1 11-4 1.0.1.1. 0 0 0 3 0 0 0 5 AdJS 00000 4.0.4.4. 0 6 0 4 0 2 0 3 AdJS 11-2 Calibration Procedures Enter calibration mode PrtC=0 LoC=0 0.0.0.0. A.d.J.S. Page 00-02 Display test ( 11-8 00-03 0.0.0.8. 0.0.1.0. 0.0.2.0. 0.0.4.0. 0.0.8.0. 0.1.0.0. 0.2.0.0. 0.4.0.0. 0.8.0.0. 00-04 Digital output test for control output ( 11-9 00-05 0.0.0.8. 0.0.1.0. 0.0.2.0. 0.0.4.0. 0.0.8.0. PV calibration Scroll , , , or keys to show ( 1.0.1.1. 01-02 01-03 Table 11-11. Chapter 11. CALIBRATION 11-11 Page 11-3 Set Up 11-13 11-14 DCP301 Programming Map Draft Form Program No.: Date: Unit name/Product name: Time (Unit: hours:minutes/minutes:seconds) Setting value Programming Map (Unit ) SAFETY REQUIREMENTS Index Page Page Revision History HONEYWELL SERVICE CENTERS NETHERLANDS POLAND REPUBLIC OF IRELAND RUSSIA HONEYWELL SERVICE CENTERS ARGENTINA AUSTRALIA BELGIUM CANADA