Manuals / Apex Digital / Lawn and Garden / Portable Generator

Apex Digital 5708009-C manual 1. Apex PIN Positions and Associated Options Continued, Apex Feature

Models: 5708009-C

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Table 1-1.Apex PIN Positions and Associated Options (Continued)

Apex 1 to 5.5 kW Generator

Table 1-1.Apex PIN Positions and Associated Options (Continued)

PIN	Apex Feature	Options, Descriptions, and Cross-References
Position

3	Input voltage	0—208 V nominal, 187 to 229 Vac, 3φ, 47 to 63 Hz, with
		breaker
		1—400 V nominal, 360 to 440 Vac, 3φ, 47 to 63 Hz, with
		breaker
		2—reserved
		3—208 V nominal, 187 to 229 Vac, 3φ, 47 to 63 Hz,
		without breaker
		4—400 V nominal, 360 to 440 Vac, 3φ, 47 to 63 Hz,
		without breaker
		5—220,208 to 229 Vac, 1 phase, 47/63 Hz w/o breaker
		For more information on input voltage and other
		specifications, see “Electrical Specifications” on page 3-5.

4	Packaging	A—frame mount (≤ 5500 W)
		B—frame mount with rack ears (1/2 rack) (utilities)
		C—integrated rack mount
		D—1/2 integrated rack mount (left)
		E—1/2 integrated rack mount (right)
		F—exclusive option #1
		G—exclusive option #2
		H—exclusive option #3
		J—exclusive option #4
		K—on board frame mount, opposite end LED’s
		L—on board frame mount, opposite end LED’s w/4
		handles
		M—on board frame mount, opposite end LED’s w/2
		handles
		N—frame mount w/ rack ears (1/2 rack) (opposite)

5708009-C

1-5

Image 17

Apex Digital 5708009-C manual 1. Apex PIN Positions and Associated Options Continued, Apex Feature

Contents

VQM9 #RGZ6/GPGTCVQTGDTWCT MANUALPage 5708009-C 7UGT/CPWCN#RGZTMGPGTCVQT VQM9 Trademarks Chapter 3. Specifications Table of ContentsChapter 1. Introduction Chapter 2. TheoryCommand Status Response CSR Codes-RS-232, AE Bus Host Chapter 4. Interfaces and IndicatorsChapter 5. Installation, Setup, and Operation Chapter 6. Troubleshooting and Customer Support 5708009-C Advanced EnergyList of Figures 5708009-C Advanced EnergyList of Tables 5708009-C Advanced EnergyUnderstanding PIN Numbers and Apex Configuration USING THIS MANUAL TO FIND INFORMATION FOR YOUR GENERATORIntroduction READ THIS SECTIONFigure 1-1. Serial number identification tag Using the PIN to Locate Information in the ManualFigure 1-2. Example configuration note Using the PIN to Identify Apex OptionsOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated OptionsApex Feature Options, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options ContinuedApex Feature Options, Descriptions, and Cross-References Apex FeatureTable 1-1. Apex PIN Positions and Associated Options Continued Options, Descriptions, and Cross-References Apex FeatureTable 1-1. Apex PIN Positions and Associated Options Continued Options, Descriptions, and Cross-References Apex FeatureTable 1-1. Apex PIN Positions and Associated Options Continued Table 1-1. Apex PIN Positions and Associated Options Continued INTERPRETING THE MANUAL AND UNIT LABELSType Conventions The following symbols could appear on labels on your unit Icons SymbolsHigh voltage Protective earth ground Earth ground CE label Capacitor charge Hazardous Voltage Short circuit protectedApex 1 to 5.5 kW Generator 5708009-CPRODUCT SAFETY/COMPLIANCE SAFETYTable 1-2. Electromagnetic Compatibility EMC Table 1-3. SafetyDirectives and Standards EMC measurements verified by TÜV Product Services CertificationCertain options of this product are certified by Canadian Standards Association CSA NRTL/CINSTALLATION REQUIREMENTS Conditions of Use GENERAL DESCRIPTION TheoryFUNCTIONAL DESCRIPTION RegulationOptional Water Solenoid InterlockGrounding ProtectionMeasure Figure 2-1. Theory of operation block diagramTable 2-1. Block Diagram Explanation 5708009-C Advanced EnergyPHYSICAL SPECIFICATIONS SpecificationsDescription Table 3-1. Physical SpecificationsPIN Option-Specification AC power input connector Table 3-1. Physical Specifications ContinuedRF output connector RF Connector locationPIN Option-Specification Table 3-1. Physical Specifications ContinuedWater control connectors connectorInput Power Specifications ELECTRICAL SPECIFICATIONSTable 3-2. Input Power Specifications Table 3-1. Physical Specifications ContinuedTable 3-3. Output Specifications Output Electrical SpecificationsTable 3-2. Input Power Specifications Continued Description Table 3-3. Output Specifications ContinuedPIN Option and Specification PIN Option and Specification Table 3-3. Output Specifications ContinuedOutput power regulation accuracy DescriptionTable 3-3. Output Specifications Continued Other Electrical SpecificationsTable 3-4. Other Electrical Specifications Table 3-4. Other Electrical Specifications Continued COOLING SPECIFICATIONSTable 3-5. Cooling Specification TemperatureContaminates Table 3-5. Cooling Specification ContinuedHeat removal Figure 3-1. Flow Rate vs. Pressure Drop Graphical Representations of Flow RateFlow GPM PSI , y xn5513 Figure 3-2. Water flow vs. Inlet Temperature3013 1513Table 3-6. Climatic Specifications ENVIRONMENTAL SPECIFICATIONSTable 3-7. Environmental Specifications OvervoltageInterfaces and Indicators 25-Pin Apex Standard User Port Figure 4-1. User Port connector 25 Pin APEX StandardAPEX USER PORT OPTIONS PIN DESCRIPTIONS FOR THE 25-PIN USER PORT SATISFYING MINIMAL REQUIREMENTS FOR THE 25-PIN USER PORTINTERFACE CABLING REQUIREMENTS FOR 25-PIN USER PORT Type Table 4-1. User Port 25-Pin APEX Standard Pin DescriptionsSETPOINT Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedRF PWR ON Signal SignalDC BIAS/POWER Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnSignal WIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORTSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedWiring Diagram 4-2. RFL PWR monitor pins 2 and Wiring Diagram 4-1. Forward/Load power monitor pins 3 andAdvanced Energy 4-10Wiring Diagram 4-4. DC Bias Input pins 7 and Wiring Diagram 4-3. Setpoint pins 5 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-6. DC Bias/Power Regulation pins 6 and Wiring Diagram 4-5. RF Power On pins 4 andAdvanced Energy 4-12Wiring Diagram 4-8. Setpoint Status pins 14 and Wiring Diagram 4-7. FWD/Load Power Regulation pins 8 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-10. DC Bus OK pins 24 and Wiring Diagram 4-9. Overtemp pins 22 andAdvanced Energy 4-14Wiring Diagram 4-12. Interlock Loop pins 10 and Wiring Diagram 4-11. CEX Lock pins 12 andApex 1 to 5.5 kW Generator 5708009-C15-Pin User Port Exclusive-Option D Wiring Diagram 4-13. +15 Vdc pins 13 andINTERFACE CABLING REQUIREMENTS FOR OPTION D USER PORT Figure 4-2. User port connector 15 Pin Exclusive for configuration DSATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15-PIN USER PORT PIN DESCRIPTIONS FOR OPTION D USER PORT reference Signal WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORTSignal ReturnWiring Diagram 4-15. Reflected power monitor pins 2 and Wiring Diagram 4-14. Forward/Load Power monitor pins 3 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-17. RF power enable pins 4 and Wiring Diagram 4-16. Forward/Load Power setpoint pins 5 andAdvanced Energy 4-22Wiring Diagram 4-19. Power limit status pins 1 and Wiring Diagram 4-18. RF on status pins 7 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-21. RF on bias pins 9 and Wiring Diagram 4-20. External bias pins 8 andAdvanced Energy 4-24Wiring Diagram 4-23. Interlock pins 11 and Wiring Diagram 4-22. FWD/LOAD Power Regulation pins 13 andApex 1 to 5.5 kW Generator 5708009-C15-Pin User Port Exclusive-Option E Figure 4-3. User Port connector 15 pin exclusive for Configuration EINTERFACE CABLING REQUIREMENTS FOR OPTION E USER PORT SATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORTPIN DESCRIPTION FOR OPTION E USER PORT Apex 1 to 5.5 kW GeneratorPOWER MONITOR REFLECTED POWER+24V User Provided MONITORSignal SignalReturn NameSignal SignalReturn NameSignal SignalReturn NameSignal WIRING DIAGRAMS FOR OPTION E USER PORTSignal ReturnWiring Diagram 4-25. Reflected power monitor pins 2 and Wiring Diagram 4-24. DeviceNet LEDs pins 1,10,13,14 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-27. RF Power Enable pin 4 and Wiring Diagram 4-26. Forward/Load Power Monitor pins 3 andAdvanced Energy 4-34Wiring Diagram 4-29. RF on status pins 7 and Wiring Diagram 4-28. Forward/Load Power Setpoint pins 5 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-31. Interlock pins 11 and Wiring Diagram 4-30. +15 Vdc pins 9 andAdvanced Energy 4-36RS-232, AE Bus Host port option APEX HOST PORT OPTIONSHost Port-RS-232 With AE Bus To Connect the Computer to the Apex unit Figure 4-4. RS-232, AE Bus Host port connectorTable 4-4. RS-232, AE Bus Host Port Pin Descriptions RS-232, AE BUS HOST PORT CABLING REQUIREMENTSCOMMUNICATING THROUGH THE RS-232, AE BUS HOST PORT Figure 4-5. Graphic representation of a RS-232, AE Bus message packet AE BUS PROTOCOLHeader CommandOptional Length Byte Data Data BytesFigure 4-6. AE Bus communications transaction ChecksumCREATING AN IDEAL COMMUNICATIONS TRANSACTION HOST/APEX COMMUNICATIONS TRANSACTION EXAMPLE Figure 4-7. AE Bus communications transaction example COMMAND STATUS RESPONSE CSR CODES-RS-232, AE BUS HOSTTable 4-5. CSR Codes for RS-232, AE Bus Host ValueTable 4-6. Host Port Commands for RS-232 with AE Bus COMMAND SET FOR THE RS-232, AE BUS HOST PORTTable 4-5. CSR Codes for RS-232, AE Bus Host Host DataCommand Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedtimer Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedtimeout Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedNumber of Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedNumber of Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedoutput Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedoutput on Command Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedNumber of Number of219 Returns the condensed snapshot of generator dataTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Table 4-6. Host Port Commands for RS-232 with AE Bus Continued Host Port-Profibussnapshot of cont’dAE PROFIBUS PROTOCOL Figure 4-8. Host port connector with ProfibusTable 4-7. Profibus Host Port Pins Table 4-7. Profibus Host Port Pins Setting the Network Address with the Profibus DIP SwitchProfibus Type Files GSD Files Profibus Watch Dog Timer Profibus Master Reset CommandProfibus Termination Profibus Baud RateProfibus Data Consistency Profibus-Specific ErrorsTable 4-8. Configuration of Download Bytes Outbytes PROFIBUS/APEX SOFTWARE COMMANDSTable 4-9. Configuration of Profibus Upload Packet Inbytes Profibus Download PacketTable 4-9. Configuration of Profibus Upload Packet Inbytes Table 4-10. Upload Status BytesByte Description4-65 Apex 1 to 5.5 kW Generator5708009-C Table 4-11. Profibus Host Port Commands PROFIBUS COMMAND SETallowable Table 4-11. Profibus Host Port Commands Continuedlife Command Table 4-11. Profibus Host Port Commands ContinuedDescription Number ofCommand Table 4-11. Profibus Host Port Commands ContinuedDescription Number ofCommand Table 4-11. Profibus Host Port Commands ContinuedDescription Number ofCommand Table 4-11. Profibus Host Port Commands ContinuedDescription Number ofHost Port-DeviceNet Figure 4-9. DeviceNet connectorTable 4-12. Host Port DeviceNet Pins Table 4-13. DeviceNet Voltage Ranges DEVICENET INTERFACE CHARACTERISTICSTable 4-12. Host Port DeviceNet Pins CANHDEVICENET CONTROL PANEL LEDS DEVICENET ROTARY SWITCHES BAUD RATE AND ADDRESSINGDevicenet Module Status LED Figure 4-10. DeviceNet control panelTable 4-15. Network Status LED Devicenet Network Status LEDTable 4-14. MOD Status LED Table 4-15. Network Status LED Continued DEVICENET OPERATIONDeviceNet Response Message DeviceNet Poll Command MessageTable 4-16. Poll Command Message Byte Table 4-17. Response MessageTable 4-18. LED Status Indicators APEX STATUS INDICATORS LEDSPOWER LIMIT AC ONAPEX PANEL ILLUSTRATIONS Table 4-18. LED Status Indicators ContinuedALARM OVERTEMPLED status indicators may be absent or on the rear panel Figure 4-11. Front PanelUser port connector varies Circuit breaker optional Host port connectorLED status indicators may be absent or on the rear panel Figure 4-12. Rear panelOutput connector varies may be on front panel Advanced EnergyINSTALLING THE GENERATOR Installation, Setup, and OperationUnpacking GroundingDo not attempt to turn on power until the generator is grounded Spacing Requirements5708009-C Figure 5-1. Apex dimensionsApex 1 to 5.5 kW Generator Installing the Optional Water Control Connecting Cooling WaterMounting the Generator To Connect Cooling WaterFigure 5-2. Water control connector Connecting Output PowerFigure 5-3. Optional water solenoid connector Table 5-1. Water Control Connector PinsFigure 5-4. Output connector Connecting Input PowerODU CONNECTOR Table 5-2. ODU Pin Descriptions Figure 5-5. ODU input connectorNONTERMINATED, FOUR-CONDUCTOR PIGTAIL Table 5-3. Nonterminated, Four-Conductor Pin Descriptions HARTING TYPE HAN-Q CONNECTOR1 Phase black 2 Phase black 3 Phase black Ground Green or Green/yellow stripeTable 5-4. Harting Type Han-Q Pin Descriptions Connecting I/O and Auxiliary ConnectorsFigure 5-6. Harting type Han-Q connector TO CONTROL THE GENERATOR THROUGH A HOST PORT TO CONTROL THE GENERATOR THROUGH A USER PORTFIRST TIME OPERATION TO USE THE COMMON EXCITER CEX FEATURE OPTIONALNORMAL OPERATION UNDERSTANDING AND SETTING UP PULSING OUTPUTPulsing option Enabling and Setting PulsingUnderstanding Pulsing Checks with the Power Off Troubleshooting and Customer SupportTROUBLESHOOTING GUIDE 6. Ensure ground connections are adequate and secure 2. Is the Alarm LED lit? Troubleshooting Questions1. Is the AC On LED lit? 3. Is the Overtemp LED flashing?Alarm LED Lit TROUBLESHOOTING PROCEDURESAC On LED not Lit Overtemp LED on SolidRF ON LED Flashing Power Limit LED is LitInterlock LED is not Lit External Load Checks - Open/Short RF Output Path Table 6-1. Error Code Table ERROR CODESError Code Error Code DescriptionE011 Table 6-1. Error Code Table ContinuedE012 E016Error Code Table 6-1. Error Code Table ContinuedError Code Description SolutionError Code Table 6-1. Error Code Table ContinuedError Code Description SolutionTable 6-2. Global Support Locations AE CUSTOMER SUPPORTTable 6-1. Error Code Table Continued E105Table 6-2. Global Support Locations Continued RETURNING UNITS FOR REPAIRAuthorized Returns WARRANTYWarranty Statement Numerics Symbols4-21 4-22filing a claim command data data bytes 4-41 header optional length byte4-13 4-394-32 1 VSWR loads1 VSWR loads 4-324-16 4-26terminal pin descriptions non-terminated 3m and 12’ pigtail authorized returns returning units 6-13 statement