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Apex Digital 5708009-C manual Advanced Energy

Models: 5708009-C

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Apex Digital 5708009-C manual Advanced Energy

Contents

#RGZ6/GPGTCVQT VQM9GDTWCT MANUALPage 5708009-C 7UGT/CPWCN#RGZTMGPGTCVQT VQM9 Trademarks Table of Contents Chapter 3. SpecificationsChapter 1. Introduction Chapter 2. TheoryCommand Status Response CSR Codes-RS-232, AE Bus Host Chapter 4. Interfaces and IndicatorsChapter 5. Installation, Setup, and Operation Chapter 6. Troubleshooting and Customer Support Advanced Energy 5708009-CList of Figures Advanced Energy 5708009-CList of Tables Advanced Energy 5708009-CUSING THIS MANUAL TO FIND INFORMATION FOR YOUR GENERATOR Understanding PIN Numbers and Apex ConfigurationIntroduction READ THIS SECTIONUsing the PIN to Locate Information in the Manual Figure 1-1. Serial number identification tagUsing the PIN to Identify Apex Options Figure 1-2. Example configuration noteOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated OptionsApex Feature Options, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options ContinuedApex Feature Options, Descriptions, and Cross-References Apex FeatureTable 1-1. Apex PIN Positions and Associated Options Continued Options, Descriptions, and Cross-References Apex FeatureTable 1-1. Apex PIN Positions and Associated Options Continued Options, Descriptions, and Cross-References Apex FeatureTable 1-1. Apex PIN Positions and Associated Options Continued Table 1-1. Apex PIN Positions and Associated Options Continued INTERPRETING THE MANUAL AND UNIT LABELSType Conventions Icons Symbols The following symbols could appear on labels on your unitCapacitor charge Hazardous Voltage Short circuit protected High voltage Protective earth ground Earth ground CE labelApex 1 to 5.5 kW Generator 5708009-CSAFETY PRODUCT SAFETY/COMPLIANCETable 1-2. Electromagnetic Compatibility EMC Table 1-3. SafetyDirectives and Standards Certification EMC measurements verified by TÜV Product ServicesCertain options of this product are certified by Canadian Standards Association CSA NRTL/CINSTALLATION REQUIREMENTS Conditions of Use Theory GENERAL DESCRIPTIONFUNCTIONAL DESCRIPTION RegulationInterlock Optional Water SolenoidGrounding ProtectionMeasure Figure 2-1. Theory of operation block diagramTable 2-1. Block Diagram Explanation Advanced Energy 5708009-CSpecifications PHYSICAL SPECIFICATIONSDescription Table 3-1. Physical SpecificationsPIN Option-Specification Table 3-1. Physical Specifications Continued AC power input connectorRF output connector RF Connector locationTable 3-1. Physical Specifications Continued PIN Option-SpecificationWater control connectors connectorELECTRICAL SPECIFICATIONS Input Power SpecificationsTable 3-2. Input Power Specifications Table 3-1. Physical Specifications ContinuedTable 3-3. Output Specifications Output Electrical SpecificationsTable 3-2. Input Power Specifications Continued Description Table 3-3. Output Specifications ContinuedPIN Option and Specification Table 3-3. Output Specifications Continued PIN Option and SpecificationOutput power regulation accuracy DescriptionTable 3-3. Output Specifications Continued Other Electrical SpecificationsTable 3-4. Other Electrical Specifications COOLING SPECIFICATIONS Table 3-4. Other Electrical Specifications ContinuedTable 3-5. Cooling Specification TemperatureContaminates Table 3-5. Cooling Specification ContinuedHeat removal Graphical Representations of Flow Rate Figure 3-1. Flow Rate vs. Pressure DropFlow GPM PSI , y xnFigure 3-2. Water flow vs. Inlet Temperature 55133013 1513ENVIRONMENTAL SPECIFICATIONS Table 3-6. Climatic SpecificationsTable 3-7. Environmental Specifications OvervoltageInterfaces and Indicators 25-Pin Apex Standard User Port Figure 4-1. User Port connector 25 Pin APEX StandardAPEX USER PORT OPTIONS PIN DESCRIPTIONS FOR THE 25-PIN USER PORT SATISFYING MINIMAL REQUIREMENTS FOR THE 25-PIN USER PORTINTERFACE CABLING REQUIREMENTS FOR 25-PIN USER PORT Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions TypeSETPOINT Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedRF PWR ON Signal SignalDC BIAS/POWER Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnWIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORT SignalSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedWiring Diagram 4-1. Forward/Load power monitor pins 3 and Wiring Diagram 4-2. RFL PWR monitor pins 2 andAdvanced Energy 4-10Wiring Diagram 4-3. Setpoint pins 5 and Wiring Diagram 4-4. DC Bias Input pins 7 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-5. RF Power On pins 4 and Wiring Diagram 4-6. DC Bias/Power Regulation pins 6 andAdvanced Energy 4-12Wiring Diagram 4-7. FWD/Load Power Regulation pins 8 and Wiring Diagram 4-8. Setpoint Status pins 14 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-9. Overtemp pins 22 and Wiring Diagram 4-10. DC Bus OK pins 24 andAdvanced Energy 4-14Wiring Diagram 4-11. CEX Lock pins 12 and Wiring Diagram 4-12. Interlock Loop pins 10 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-13. +15 Vdc pins 13 and 15-Pin User Port Exclusive-Option DINTERFACE CABLING REQUIREMENTS FOR OPTION D USER PORT Figure 4-2. User port connector 15 Pin Exclusive for configuration DSATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15-PIN USER PORT PIN DESCRIPTIONS FOR OPTION D USER PORT reference WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORT SignalSignal ReturnWiring Diagram 4-14. Forward/Load Power monitor pins 3 and Wiring Diagram 4-15. Reflected power monitor pins 2 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-16. Forward/Load Power setpoint pins 5 and Wiring Diagram 4-17. RF power enable pins 4 andAdvanced Energy 4-22Wiring Diagram 4-18. RF on status pins 7 and Wiring Diagram 4-19. Power limit status pins 1 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-20. External bias pins 8 and Wiring Diagram 4-21. RF on bias pins 9 andAdvanced Energy 4-24Wiring Diagram 4-22. FWD/LOAD Power Regulation pins 13 and Wiring Diagram 4-23. Interlock pins 11 andApex 1 to 5.5 kW Generator 5708009-CFigure 4-3. User Port connector 15 pin exclusive for Configuration E 15-Pin User Port Exclusive-Option ESATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORT INTERFACE CABLING REQUIREMENTS FOR OPTION E USER PORTPIN DESCRIPTION FOR OPTION E USER PORT Apex 1 to 5.5 kW GeneratorREFLECTED POWER POWER MONITOR+24V User Provided MONITORSignal SignalReturn NameSignal SignalReturn NameSignal SignalReturn NameWIRING DIAGRAMS FOR OPTION E USER PORT SignalSignal ReturnWiring Diagram 4-24. DeviceNet LEDs pins 1,10,13,14 and Wiring Diagram 4-25. Reflected power monitor pins 2 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-26. Forward/Load Power Monitor pins 3 and Wiring Diagram 4-27. RF Power Enable pin 4 andAdvanced Energy 4-34Wiring Diagram 4-28. Forward/Load Power Setpoint pins 5 and Wiring Diagram 4-29. RF on status pins 7 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-30. +15 Vdc pins 9 and Wiring Diagram 4-31. Interlock pins 11 andAdvanced Energy 4-36RS-232, AE Bus Host port option APEX HOST PORT OPTIONSHost Port-RS-232 With AE Bus Figure 4-4. RS-232, AE Bus Host port connector To Connect the Computer to the Apex unitTable 4-4. RS-232, AE Bus Host Port Pin Descriptions RS-232, AE BUS HOST PORT CABLING REQUIREMENTSCOMMUNICATING THROUGH THE RS-232, AE BUS HOST PORT AE BUS PROTOCOL Figure 4-5. Graphic representation of a RS-232, AE Bus message packetCommand HeaderOptional Length Byte Data Data BytesFigure 4-6. AE Bus communications transaction ChecksumCREATING AN IDEAL COMMUNICATIONS TRANSACTION HOST/APEX COMMUNICATIONS TRANSACTION EXAMPLE COMMAND STATUS RESPONSE CSR CODES-RS-232, AE BUS HOST Figure 4-7. AE Bus communications transaction exampleTable 4-5. CSR Codes for RS-232, AE Bus Host ValueCOMMAND SET FOR THE RS-232, AE BUS HOST PORT Table 4-6. Host Port Commands for RS-232 with AE BusTable 4-5. CSR Codes for RS-232, AE Bus Host Host DataTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Commandtimer Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Commandtimeout Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Commandoutput Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedoutput on Table 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number of219 Returns the condensed snapshot of generator dataTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Host Port-Profibus Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedsnapshot of cont’dAE PROFIBUS PROTOCOL Figure 4-8. Host port connector with ProfibusTable 4-7. Profibus Host Port Pins Table 4-7. Profibus Host Port Pins Setting the Network Address with the Profibus DIP SwitchProfibus Type Files GSD Files Profibus Master Reset Command Profibus Watch Dog TimerProfibus Termination Profibus Baud RateProfibus-Specific Errors Profibus Data ConsistencyPROFIBUS/APEX SOFTWARE COMMANDS Table 4-8. Configuration of Download Bytes OutbytesTable 4-9. Configuration of Profibus Upload Packet Inbytes Profibus Download PacketTable 4-10. Upload Status Bytes Table 4-9. Configuration of Profibus Upload Packet InbytesByte Description4-65 Apex 1 to 5.5 kW Generator5708009-C PROFIBUS COMMAND SET Table 4-11. Profibus Host Port Commandsallowable Table 4-11. Profibus Host Port Commands Continuedlife Table 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofHost Port-DeviceNet Figure 4-9. DeviceNet connectorTable 4-12. Host Port DeviceNet Pins DEVICENET INTERFACE CHARACTERISTICS Table 4-13. DeviceNet Voltage RangesTable 4-12. Host Port DeviceNet Pins CANHDEVICENET ROTARY SWITCHES BAUD RATE AND ADDRESSING DEVICENET CONTROL PANEL LEDSDevicenet Module Status LED Figure 4-10. DeviceNet control panelTable 4-15. Network Status LED Devicenet Network Status LEDTable 4-14. MOD Status LED DEVICENET OPERATION Table 4-15. Network Status LED ContinuedDeviceNet Response Message DeviceNet Poll Command MessageTable 4-16. Poll Command Message Table 4-17. Response Message ByteAPEX STATUS INDICATORS LEDS Table 4-18. LED Status IndicatorsPOWER LIMIT AC ONTable 4-18. LED Status Indicators Continued APEX PANEL ILLUSTRATIONSALARM OVERTEMPFigure 4-11. Front Panel LED status indicators may be absent or on the rear panelUser port connector varies Circuit breaker optional Host port connectorFigure 4-12. Rear panel LED status indicators may be absent or on the rear panelOutput connector varies may be on front panel Advanced EnergyInstallation, Setup, and Operation INSTALLING THE GENERATORUnpacking GroundingSpacing Requirements Do not attempt to turn on power until the generator is grounded5708009-C Figure 5-1. Apex dimensionsApex 1 to 5.5 kW Generator Connecting Cooling Water Installing the Optional Water ControlMounting the Generator To Connect Cooling WaterConnecting Output Power Figure 5-2. Water control connectorFigure 5-3. Optional water solenoid connector Table 5-1. Water Control Connector PinsConnecting Input Power Figure 5-4. Output connectorODU CONNECTOR Table 5-2. ODU Pin Descriptions Figure 5-5. ODU input connectorNONTERMINATED, FOUR-CONDUCTOR PIGTAIL HARTING TYPE HAN-Q CONNECTOR Table 5-3. Nonterminated, Four-Conductor Pin Descriptions1 Phase black 2 Phase black 3 Phase black Ground Green or Green/yellow stripeTable 5-4. Harting Type Han-Q Pin Descriptions Connecting I/O and Auxiliary ConnectorsFigure 5-6. Harting type Han-Q connector TO CONTROL THE GENERATOR THROUGH A USER PORT TO CONTROL THE GENERATOR THROUGH A HOST PORTTO USE THE COMMON EXCITER CEX FEATURE OPTIONAL FIRST TIME OPERATIONUNDERSTANDING AND SETTING UP PULSING OUTPUT NORMAL OPERATIONPulsing option Enabling and Setting PulsingUnderstanding Pulsing Checks with the Power Off Troubleshooting and Customer SupportTROUBLESHOOTING GUIDE 6. Ensure ground connections are adequate and secure Troubleshooting Questions 2. Is the Alarm LED lit?1. Is the AC On LED lit? 3. Is the Overtemp LED flashing?TROUBLESHOOTING PROCEDURES Alarm LED LitAC On LED not Lit Overtemp LED on SolidRF ON LED Flashing Power Limit LED is LitInterlock LED is not Lit External Load Checks - Open/Short RF Output Path ERROR CODES Table 6-1. Error Code TableError Code Error Code DescriptionTable 6-1. Error Code Table Continued E011E012 E016Table 6-1. Error Code Table Continued Error CodeError Code Description SolutionTable 6-1. Error Code Table Continued Error CodeError Code Description SolutionAE CUSTOMER SUPPORT Table 6-2. Global Support LocationsTable 6-1. Error Code Table Continued E105RETURNING UNITS FOR REPAIR Table 6-2. Global Support Locations ContinuedWARRANTY Authorized ReturnsWarranty Statement Symbols Numerics4-21 4-22command data data bytes 4-41 header optional length byte filing a claim4-13 4-391 VSWR loads 4-321 VSWR loads 4-324-26 4-16terminal pin descriptions non-terminated 3m and 12’ pigtail authorized returns returning units 6-13 statement