Manuals / Apex Digital / Lawn and Garden / Portable Generator

Apex Digital 5708009-C 4-26, 4-16, terminal pin descriptions non-terminated 3m and 12’ pigtail

Models: 5708009-C

1 160

Download 160 pages 45.78 Kb

Page 160

terminal pin descriptions non-terminated 3m and 12’ pigtail 5-9

4-61

3-13

6-13

4-64

Advanced Energy®

schematics for User port 25-pin descriptions 4-

9

sensor electronics 2-3serial communications AE Bus host 4-59

serial I/O 1-6

setpoint (pins 5 and 18) 4-11setpoint status (pins 14 and 1) 4-13spacing requirements 5-2specifications 3-1

AC power input 3-3CEX 3-4

coolant connectors 3-4coolant contaminates 3-11coolant flow rate 3-10coolant pressure 3-10coolant temperature 3-10heat removal 3-11

host port 3-4panel display 3-5

RF connector location 3-3RF measurement 3-5RF output connector 3-3User port 3-4

water control 3-4specifications physical

clearance 3-2packaging 3-2size 3-2weight 3-2

spurious outputs 3-8status indicators 4-79status indicators LEDs 4-79symbols

in User manual 1-10on unit 1-10

T

terminal pin descriptions non-terminated 3m and 12’ pigtail 5-9

termination procedure theory 2-1

theory of operation 2-2

theory of operation block diagram 2-3timer 4-61

troubleshooting and customer support 6-1troubleshooting guide 6-1troubleshooting procedures 6-4,6-7

AC On LED not lit 6-4alarm LED Lit 6-4

external load checks open/short RF output

path 6-6interlock LED is not lit 6-5overtemp LED is flashing 6-4overtemp LED on solid 6-4power limit LED is lit 6-5

turn-off/decay time 3-9

U

unpacking 5-1upload status bytes User manual

icons used 1-10symbols used 1-10type conventions 1-9

User port (15-pin exclusive) for configuration E

4-26

User port (15-pin) connector pins 4-18

User port (15-pin) connector pins for configura- tion E 4-28

User port (15-pin) exclusive for configuration D

4-16

User port (25-pin APEX standard) 4-2

User port connector 15 pin exclusive for config- uration D 4-17

User port connector 15 pin exclusive for config- uration E 4-26

User port connector 25 pin APEX standard 4-2User port pin descriptions 4-4

W

warm up 3-9warranty

authorized returns returning units 6-13statement 6-14

water control connector 5-5water control connector pins 5-5water fitting threads 1-9

water flow vs inlet temperature water solenoid 2-2

water solenoid connector (optional) 5-5

X

XOR 4-43

Index--iv

5708009-C

Image 160

Apex Digital 5708009-C manual 4-26, 4-16, terminal pin descriptions non-terminated 3m and 12’ pigtail

Contents

#RGZ6/GPGTCVQT VQM9GDTWCT MANUALPage #RGZTMGPGTCVQT VQM9 7UGT/CPWCN5708009-C Trademarks Table of Contents Chapter 3. SpecificationsChapter 1. Introduction Chapter 2. TheoryChapter 5. Installation, Setup, and Operation Chapter 4. Interfaces and IndicatorsCommand Status Response CSR Codes-RS-232, AE Bus Host Chapter 6. Troubleshooting and Customer Support Advanced Energy 5708009-CList of Figures Advanced Energy 5708009-CList of Tables Advanced Energy 5708009-CUSING THIS MANUAL TO FIND INFORMATION FOR YOUR GENERATOR Understanding PIN Numbers and Apex ConfigurationIntroduction READ THIS SECTIONUsing the PIN to Locate Information in the Manual Figure 1-1. Serial number identification tagUsing the PIN to Identify Apex Options Figure 1-2. Example configuration noteApex Feature Table 1-1. Apex PIN Positions and Associated OptionsOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Type Conventions INTERPRETING THE MANUAL AND UNIT LABELSTable 1-1. Apex PIN Positions and Associated Options Continued Icons Symbols The following symbols could appear on labels on your unitCapacitor charge Hazardous Voltage Short circuit protected High voltage Protective earth ground Earth ground CE labelApex 1 to 5.5 kW Generator 5708009-CSAFETY PRODUCT SAFETY/COMPLIANCEDirectives and Standards Table 1-3. SafetyTable 1-2. Electromagnetic Compatibility EMC Certification EMC measurements verified by TÜV Product ServicesCertain options of this product are certified by Canadian Standards Association CSA NRTL/CINSTALLATION REQUIREMENTS Conditions of Use Theory GENERAL DESCRIPTIONFUNCTIONAL DESCRIPTION RegulationInterlock Optional Water SolenoidGrounding ProtectionTable 2-1. Block Diagram Explanation Figure 2-1. Theory of operation block diagramMeasure Advanced Energy 5708009-CSpecifications PHYSICAL SPECIFICATIONSPIN Option-Specification Table 3-1. Physical SpecificationsDescription Table 3-1. Physical Specifications Continued AC power input connectorRF output connector RF Connector locationTable 3-1. Physical Specifications Continued PIN Option-SpecificationWater control connectors connectorELECTRICAL SPECIFICATIONS Input Power SpecificationsTable 3-2. Input Power Specifications Table 3-1. Physical Specifications ContinuedTable 3-2. Input Power Specifications Continued Output Electrical SpecificationsTable 3-3. Output Specifications PIN Option and Specification Table 3-3. Output Specifications ContinuedDescription Table 3-3. Output Specifications Continued PIN Option and SpecificationOutput power regulation accuracy DescriptionTable 3-4. Other Electrical Specifications Other Electrical SpecificationsTable 3-3. Output Specifications Continued COOLING SPECIFICATIONS Table 3-4. Other Electrical Specifications ContinuedTable 3-5. Cooling Specification TemperatureHeat removal Table 3-5. Cooling Specification ContinuedContaminates Graphical Representations of Flow Rate Figure 3-1. Flow Rate vs. Pressure DropFlow GPM PSI , y xnFigure 3-2. Water flow vs. Inlet Temperature 55133013 1513ENVIRONMENTAL SPECIFICATIONS Table 3-6. Climatic SpecificationsTable 3-7. Environmental Specifications OvervoltageInterfaces and Indicators APEX USER PORT OPTIONS Figure 4-1. User Port connector 25 Pin APEX Standard25-Pin Apex Standard User Port INTERFACE CABLING REQUIREMENTS FOR 25-PIN USER PORT SATISFYING MINIMAL REQUIREMENTS FOR THE 25-PIN USER PORTPIN DESCRIPTIONS FOR THE 25-PIN USER PORT Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions TypeRF PWR ON Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedSETPOINT Signal SignalDC BIAS/POWER Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnWIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORT SignalSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedWiring Diagram 4-1. Forward/Load power monitor pins 3 and Wiring Diagram 4-2. RFL PWR monitor pins 2 andAdvanced Energy 4-10Wiring Diagram 4-3. Setpoint pins 5 and Wiring Diagram 4-4. DC Bias Input pins 7 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-5. RF Power On pins 4 and Wiring Diagram 4-6. DC Bias/Power Regulation pins 6 andAdvanced Energy 4-12Wiring Diagram 4-7. FWD/Load Power Regulation pins 8 and Wiring Diagram 4-8. Setpoint Status pins 14 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-9. Overtemp pins 22 and Wiring Diagram 4-10. DC Bus OK pins 24 andAdvanced Energy 4-14Wiring Diagram 4-11. CEX Lock pins 12 and Wiring Diagram 4-12. Interlock Loop pins 10 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-13. +15 Vdc pins 13 and 15-Pin User Port Exclusive-Option DSATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15-PIN USER PORT Figure 4-2. User port connector 15 Pin Exclusive for configuration DINTERFACE CABLING REQUIREMENTS FOR OPTION D USER PORT PIN DESCRIPTIONS FOR OPTION D USER PORT reference WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORT SignalSignal ReturnWiring Diagram 4-14. Forward/Load Power monitor pins 3 and Wiring Diagram 4-15. Reflected power monitor pins 2 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-16. Forward/Load Power setpoint pins 5 and Wiring Diagram 4-17. RF power enable pins 4 andAdvanced Energy 4-22Wiring Diagram 4-18. RF on status pins 7 and Wiring Diagram 4-19. Power limit status pins 1 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-20. External bias pins 8 and Wiring Diagram 4-21. RF on bias pins 9 andAdvanced Energy 4-24Wiring Diagram 4-22. FWD/LOAD Power Regulation pins 13 and Wiring Diagram 4-23. Interlock pins 11 andApex 1 to 5.5 kW Generator 5708009-CFigure 4-3. User Port connector 15 pin exclusive for Configuration E 15-Pin User Port Exclusive-Option ESATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORT INTERFACE CABLING REQUIREMENTS FOR OPTION E USER PORTPIN DESCRIPTION FOR OPTION E USER PORT Apex 1 to 5.5 kW GeneratorREFLECTED POWER POWER MONITOR+24V User Provided MONITORSignal SignalReturn NameSignal SignalReturn NameSignal SignalReturn NameWIRING DIAGRAMS FOR OPTION E USER PORT SignalSignal ReturnWiring Diagram 4-24. DeviceNet LEDs pins 1,10,13,14 and Wiring Diagram 4-25. Reflected power monitor pins 2 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-26. Forward/Load Power Monitor pins 3 and Wiring Diagram 4-27. RF Power Enable pin 4 andAdvanced Energy 4-34Wiring Diagram 4-28. Forward/Load Power Setpoint pins 5 and Wiring Diagram 4-29. RF on status pins 7 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-30. +15 Vdc pins 9 and Wiring Diagram 4-31. Interlock pins 11 andAdvanced Energy 4-36Host Port-RS-232 With AE Bus APEX HOST PORT OPTIONSRS-232, AE Bus Host port option Figure 4-4. RS-232, AE Bus Host port connector To Connect the Computer to the Apex unitCOMMUNICATING THROUGH THE RS-232, AE BUS HOST PORT RS-232, AE BUS HOST PORT CABLING REQUIREMENTSTable 4-4. RS-232, AE Bus Host Port Pin Descriptions AE BUS PROTOCOL Figure 4-5. Graphic representation of a RS-232, AE Bus message packetCommand HeaderOptional Length Byte Data Data BytesCREATING AN IDEAL COMMUNICATIONS TRANSACTION ChecksumFigure 4-6. AE Bus communications transaction HOST/APEX COMMUNICATIONS TRANSACTION EXAMPLE COMMAND STATUS RESPONSE CSR CODES-RS-232, AE BUS HOST Figure 4-7. AE Bus communications transaction exampleTable 4-5. CSR Codes for RS-232, AE Bus Host ValueCOMMAND SET FOR THE RS-232, AE BUS HOST PORT Table 4-6. Host Port Commands for RS-232 with AE BusTable 4-5. CSR Codes for RS-232, AE Bus Host Host DataTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Commandtimer Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Commandtimeout Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Commandoutput on Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedoutput Table 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued data219 Returns the condensed snapshot of generator Host Port-Profibus Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedsnapshot of cont’dTable 4-7. Profibus Host Port Pins Figure 4-8. Host port connector with ProfibusAE PROFIBUS PROTOCOL Profibus Type Files GSD Files Setting the Network Address with the Profibus DIP SwitchTable 4-7. Profibus Host Port Pins Profibus Master Reset Command Profibus Watch Dog TimerProfibus Termination Profibus Baud RateProfibus-Specific Errors Profibus Data ConsistencyPROFIBUS/APEX SOFTWARE COMMANDS Table 4-8. Configuration of Download Bytes OutbytesTable 4-9. Configuration of Profibus Upload Packet Inbytes Profibus Download PacketTable 4-10. Upload Status Bytes Table 4-9. Configuration of Profibus Upload Packet InbytesByte Description5708009-C Apex 1 to 5.5 kW Generator4-65 PROFIBUS COMMAND SET Table 4-11. Profibus Host Port Commandslife Table 4-11. Profibus Host Port Commands Continuedallowable Table 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-12. Host Port DeviceNet Pins Figure 4-9. DeviceNet connectorHost Port-DeviceNet DEVICENET INTERFACE CHARACTERISTICS Table 4-13. DeviceNet Voltage RangesTable 4-12. Host Port DeviceNet Pins CANHDEVICENET ROTARY SWITCHES BAUD RATE AND ADDRESSING DEVICENET CONTROL PANEL LEDSDevicenet Module Status LED Figure 4-10. DeviceNet control panelTable 4-14. MOD Status LED Devicenet Network Status LEDTable 4-15. Network Status LED DEVICENET OPERATION Table 4-15. Network Status LED ContinuedTable 4-16. Poll Command Message DeviceNet Poll Command MessageDeviceNet Response Message Table 4-17. Response Message ByteAPEX STATUS INDICATORS LEDS Table 4-18. LED Status IndicatorsPOWER LIMIT AC ONTable 4-18. LED Status Indicators Continued APEX PANEL ILLUSTRATIONSALARM OVERTEMPFigure 4-11. Front Panel LED status indicators may be absent or on the rear panelUser port connector varies Circuit breaker optional Host port connectorFigure 4-12. Rear panel LED status indicators may be absent or on the rear panelOutput connector varies may be on front panel Advanced EnergyInstallation, Setup, and Operation INSTALLING THE GENERATORUnpacking GroundingSpacing Requirements Do not attempt to turn on power until the generator is groundedApex 1 to 5.5 kW Generator Figure 5-1. Apex dimensions5708009-C Connecting Cooling Water Installing the Optional Water ControlMounting the Generator To Connect Cooling WaterConnecting Output Power Figure 5-2. Water control connectorFigure 5-3. Optional water solenoid connector Table 5-1. Water Control Connector PinsConnecting Input Power Figure 5-4. Output connectorODU CONNECTOR NONTERMINATED, FOUR-CONDUCTOR PIGTAIL Figure 5-5. ODU input connectorTable 5-2. ODU Pin Descriptions HARTING TYPE HAN-Q CONNECTOR Table 5-3. Nonterminated, Four-Conductor Pin Descriptions1 Phase black 2 Phase black 3 Phase black Ground Green or Green/yellow stripeFigure 5-6. Harting type Han-Q connector Connecting I/O and Auxiliary ConnectorsTable 5-4. Harting Type Han-Q Pin Descriptions TO CONTROL THE GENERATOR THROUGH A USER PORT TO CONTROL THE GENERATOR THROUGH A HOST PORTTO USE THE COMMON EXCITER CEX FEATURE OPTIONAL FIRST TIME OPERATIONUNDERSTANDING AND SETTING UP PULSING OUTPUT NORMAL OPERATIONUnderstanding Pulsing Enabling and Setting PulsingPulsing option TROUBLESHOOTING GUIDE Troubleshooting and Customer SupportChecks with the Power Off 6. Ensure ground connections are adequate and secure Troubleshooting Questions 2. Is the Alarm LED lit?1. Is the AC On LED lit? 3. Is the Overtemp LED flashing?TROUBLESHOOTING PROCEDURES Alarm LED LitAC On LED not Lit Overtemp LED on SolidInterlock LED is not Lit Power Limit LED is LitRF ON LED Flashing External Load Checks - Open/Short RF Output Path ERROR CODES Table 6-1. Error Code TableError Code Error Code DescriptionTable 6-1. Error Code Table Continued E011E012 E016Table 6-1. Error Code Table Continued Error CodeError Code Description SolutionTable 6-1. Error Code Table Continued Error CodeError Code Description SolutionAE CUSTOMER SUPPORT Table 6-2. Global Support LocationsTable 6-1. Error Code Table Continued E105RETURNING UNITS FOR REPAIR Table 6-2. Global Support Locations ContinuedWARRANTY Authorized ReturnsWarranty Statement Symbols Numerics4-21 4-22command data data bytes 4-41 header optional length byte filing a claim4-13 4-391 VSWR loads 4-321 VSWR loads 4-324-26 4-16terminal pin descriptions non-terminated 3m and 12’ pigtail authorized returns returning units 6-13 statement