Manuals / Apex Digital / Lawn and Garden / Portable Generator

Apex Digital 5708009-C manual Connecting Output Power, 2. Water control connector, Need

Models: 5708009-C

1 160

Page 133

Apex 1 to 5.5 kW Generator

generator when the additional cooling is not required. Water flow is enabled whenever ac is present on the input of the supply and open when ac is absent on the input of the supply.

NEED

Figure 5-2.Water control connector

Figure 5-3.Optional water solenoid connector

Table 5-1.Water Control Connector Pins

	Pin		Description

1	(center pin)	+24	V/1A (switched source to enable solenoid)

2	(outer pin)	+24	V return

Connecting Output Power

The generator must be installed so the output connections are inaccessible to the user.

5708009-C

5-5

Page 133

Image 133

Apex Digital 5708009-C Connecting Output Power, 2. Water control connector, 3. Optional water solenoid connector, Need

Contents

VQM9 #RGZ6/GPGTCVQTGDTWCT MANUALPage #RGZTMGPGTCVQT VQM9 7UGT/CPWCN5708009-C Trademarks Chapter 3. Specifications Table of ContentsChapter 1. Introduction Chapter 2. TheoryChapter 5. Installation, Setup, and Operation Chapter 4. Interfaces and IndicatorsCommand Status Response CSR Codes-RS-232, AE Bus Host Chapter 6. Troubleshooting and Customer Support 5708009-C Advanced EnergyList of Figures 5708009-C Advanced EnergyList of Tables 5708009-C Advanced EnergyUnderstanding PIN Numbers and Apex Configuration USING THIS MANUAL TO FIND INFORMATION FOR YOUR GENERATORIntroduction READ THIS SECTIONFigure 1-1. Serial number identification tag Using the PIN to Locate Information in the ManualFigure 1-2. Example configuration note Using the PIN to Identify Apex OptionsApex Feature Table 1-1. Apex PIN Positions and Associated OptionsOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Type Conventions INTERPRETING THE MANUAL AND UNIT LABELSTable 1-1. Apex PIN Positions and Associated Options Continued The following symbols could appear on labels on your unit Icons SymbolsHigh voltage Protective earth ground Earth ground CE label Capacitor charge Hazardous Voltage Short circuit protectedApex 1 to 5.5 kW Generator 5708009-CPRODUCT SAFETY/COMPLIANCE SAFETYDirectives and Standards Table 1-3. SafetyTable 1-2. Electromagnetic Compatibility EMC EMC measurements verified by TÜV Product Services CertificationCertain options of this product are certified by Canadian Standards Association CSA NRTL/CINSTALLATION REQUIREMENTS Conditions of Use GENERAL DESCRIPTION TheoryFUNCTIONAL DESCRIPTION RegulationOptional Water Solenoid InterlockGrounding ProtectionTable 2-1. Block Diagram Explanation Figure 2-1. Theory of operation block diagramMeasure 5708009-C Advanced EnergyPHYSICAL SPECIFICATIONS SpecificationsPIN Option-Specification Table 3-1. Physical SpecificationsDescription AC power input connector Table 3-1. Physical Specifications ContinuedRF output connector RF Connector locationPIN Option-Specification Table 3-1. Physical Specifications ContinuedWater control connectors connectorInput Power Specifications ELECTRICAL SPECIFICATIONSTable 3-2. Input Power Specifications Table 3-1. Physical Specifications ContinuedTable 3-2. Input Power Specifications Continued Output Electrical SpecificationsTable 3-3. Output Specifications PIN Option and Specification Table 3-3. Output Specifications ContinuedDescription PIN Option and Specification Table 3-3. Output Specifications ContinuedOutput power regulation accuracy DescriptionTable 3-4. Other Electrical Specifications Other Electrical SpecificationsTable 3-3. Output Specifications Continued Table 3-4. Other Electrical Specifications Continued COOLING SPECIFICATIONSTable 3-5. Cooling Specification TemperatureHeat removal Table 3-5. Cooling Specification ContinuedContaminates Figure 3-1. Flow Rate vs. Pressure Drop Graphical Representations of Flow RateFlow GPM PSI , y xn3013 55131513 Figure 3-2. Water flow vs. Inlet TemperatureTable 3-6. Climatic Specifications ENVIRONMENTAL SPECIFICATIONSTable 3-7. Environmental Specifications OvervoltageInterfaces and Indicators APEX USER PORT OPTIONS Figure 4-1. User Port connector 25 Pin APEX Standard25-Pin Apex Standard User Port INTERFACE CABLING REQUIREMENTS FOR 25-PIN USER PORT SATISFYING MINIMAL REQUIREMENTS FOR THE 25-PIN USER PORTPIN DESCRIPTIONS FOR THE 25-PIN USER PORT Type Table 4-1. User Port 25-Pin APEX Standard Pin DescriptionsRF PWR ON Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedSETPOINT Signal SignalDC BIAS/POWER Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnSignal WIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORTSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedWiring Diagram 4-2. RFL PWR monitor pins 2 and Wiring Diagram 4-1. Forward/Load power monitor pins 3 andAdvanced Energy 4-10Wiring Diagram 4-4. DC Bias Input pins 7 and Wiring Diagram 4-3. Setpoint pins 5 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-6. DC Bias/Power Regulation pins 6 and Wiring Diagram 4-5. RF Power On pins 4 andAdvanced Energy 4-12Wiring Diagram 4-8. Setpoint Status pins 14 and Wiring Diagram 4-7. FWD/Load Power Regulation pins 8 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-10. DC Bus OK pins 24 and Wiring Diagram 4-9. Overtemp pins 22 andAdvanced Energy 4-14Wiring Diagram 4-12. Interlock Loop pins 10 and Wiring Diagram 4-11. CEX Lock pins 12 andApex 1 to 5.5 kW Generator 5708009-C15-Pin User Port Exclusive-Option D Wiring Diagram 4-13. +15 Vdc pins 13 andSATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15-PIN USER PORT Figure 4-2. User port connector 15 Pin Exclusive for configuration DINTERFACE CABLING REQUIREMENTS FOR OPTION D USER PORT PIN DESCRIPTIONS FOR OPTION D USER PORT reference Signal WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORTSignal ReturnWiring Diagram 4-15. Reflected power monitor pins 2 and Wiring Diagram 4-14. Forward/Load Power monitor pins 3 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-17. RF power enable pins 4 and Wiring Diagram 4-16. Forward/Load Power setpoint pins 5 andAdvanced Energy 4-22Wiring Diagram 4-19. Power limit status pins 1 and Wiring Diagram 4-18. RF on status pins 7 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-21. RF on bias pins 9 and Wiring Diagram 4-20. External bias pins 8 andAdvanced Energy 4-24Wiring Diagram 4-23. Interlock pins 11 and Wiring Diagram 4-22. FWD/LOAD Power Regulation pins 13 andApex 1 to 5.5 kW Generator 5708009-C15-Pin User Port Exclusive-Option E Figure 4-3. User Port connector 15 pin exclusive for Configuration EINTERFACE CABLING REQUIREMENTS FOR OPTION E USER PORT SATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORTPIN DESCRIPTION FOR OPTION E USER PORT Apex 1 to 5.5 kW GeneratorPOWER MONITOR REFLECTED POWER+24V User Provided MONITORSignal SignalReturn NameSignal SignalReturn NameSignal SignalReturn NameSignal WIRING DIAGRAMS FOR OPTION E USER PORTSignal ReturnWiring Diagram 4-25. Reflected power monitor pins 2 and Wiring Diagram 4-24. DeviceNet LEDs pins 1,10,13,14 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-27. RF Power Enable pin 4 and Wiring Diagram 4-26. Forward/Load Power Monitor pins 3 andAdvanced Energy 4-34Wiring Diagram 4-29. RF on status pins 7 and Wiring Diagram 4-28. Forward/Load Power Setpoint pins 5 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-31. Interlock pins 11 and Wiring Diagram 4-30. +15 Vdc pins 9 andAdvanced Energy 4-36Host Port-RS-232 With AE Bus APEX HOST PORT OPTIONSRS-232, AE Bus Host port option To Connect the Computer to the Apex unit Figure 4-4. RS-232, AE Bus Host port connectorCOMMUNICATING THROUGH THE RS-232, AE BUS HOST PORT RS-232, AE BUS HOST PORT CABLING REQUIREMENTSTable 4-4. RS-232, AE Bus Host Port Pin Descriptions Figure 4-5. Graphic representation of a RS-232, AE Bus message packet AE BUS PROTOCOLHeader CommandOptional Length Byte Data Data BytesCREATING AN IDEAL COMMUNICATIONS TRANSACTION ChecksumFigure 4-6. AE Bus communications transaction HOST/APEX COMMUNICATIONS TRANSACTION EXAMPLE Figure 4-7. AE Bus communications transaction example COMMAND STATUS RESPONSE CSR CODES-RS-232, AE BUS HOSTTable 4-5. CSR Codes for RS-232, AE Bus Host ValueTable 4-6. Host Port Commands for RS-232 with AE Bus COMMAND SET FOR THE RS-232, AE BUS HOST PORTTable 4-5. CSR Codes for RS-232, AE Bus Host Host DataCommand Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedtimer Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedtimeout Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedNumber of Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedNumber of Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedoutput on Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedoutput Command Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedNumber of Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued data219 Returns the condensed snapshot of generator Table 4-6. Host Port Commands for RS-232 with AE Bus Continued Host Port-Profibussnapshot of cont’dTable 4-7. Profibus Host Port Pins Figure 4-8. Host port connector with ProfibusAE PROFIBUS PROTOCOL Profibus Type Files GSD Files Setting the Network Address with the Profibus DIP SwitchTable 4-7. Profibus Host Port Pins Profibus Watch Dog Timer Profibus Master Reset CommandProfibus Termination Profibus Baud RateProfibus Data Consistency Profibus-Specific ErrorsTable 4-8. Configuration of Download Bytes Outbytes PROFIBUS/APEX SOFTWARE COMMANDSTable 4-9. Configuration of Profibus Upload Packet Inbytes Profibus Download PacketTable 4-9. Configuration of Profibus Upload Packet Inbytes Table 4-10. Upload Status BytesByte Description5708009-C Apex 1 to 5.5 kW Generator4-65 Table 4-11. Profibus Host Port Commands PROFIBUS COMMAND SETlife Table 4-11. Profibus Host Port Commands Continuedallowable Command Table 4-11. Profibus Host Port Commands ContinuedDescription Number ofCommand Table 4-11. Profibus Host Port Commands ContinuedDescription Number ofCommand Table 4-11. Profibus Host Port Commands ContinuedDescription Number ofCommand Table 4-11. Profibus Host Port Commands ContinuedDescription Number ofTable 4-12. Host Port DeviceNet Pins Figure 4-9. DeviceNet connectorHost Port-DeviceNet Table 4-13. DeviceNet Voltage Ranges DEVICENET INTERFACE CHARACTERISTICSTable 4-12. Host Port DeviceNet Pins CANHDEVICENET CONTROL PANEL LEDS DEVICENET ROTARY SWITCHES BAUD RATE AND ADDRESSINGDevicenet Module Status LED Figure 4-10. DeviceNet control panelTable 4-14. MOD Status LED Devicenet Network Status LEDTable 4-15. Network Status LED Table 4-15. Network Status LED Continued DEVICENET OPERATIONTable 4-16. Poll Command Message DeviceNet Poll Command MessageDeviceNet Response Message Byte Table 4-17. Response MessageTable 4-18. LED Status Indicators APEX STATUS INDICATORS LEDSPOWER LIMIT AC ONAPEX PANEL ILLUSTRATIONS Table 4-18. LED Status Indicators ContinuedALARM OVERTEMPLED status indicators may be absent or on the rear panel Figure 4-11. Front PanelUser port connector varies Circuit breaker optional Host port connectorLED status indicators may be absent or on the rear panel Figure 4-12. Rear panelOutput connector varies may be on front panel Advanced EnergyINSTALLING THE GENERATOR Installation, Setup, and OperationUnpacking GroundingDo not attempt to turn on power until the generator is grounded Spacing RequirementsApex 1 to 5.5 kW Generator Figure 5-1. Apex dimensions5708009-C Installing the Optional Water Control Connecting Cooling WaterMounting the Generator To Connect Cooling WaterFigure 5-2. Water control connector Connecting Output PowerFigure 5-3. Optional water solenoid connector Table 5-1. Water Control Connector PinsFigure 5-4. Output connector Connecting Input PowerODU CONNECTOR NONTERMINATED, FOUR-CONDUCTOR PIGTAIL Figure 5-5. ODU input connectorTable 5-2. ODU Pin Descriptions Table 5-3. Nonterminated, Four-Conductor Pin Descriptions HARTING TYPE HAN-Q CONNECTOR1 Phase black 2 Phase black 3 Phase black Ground Green or Green/yellow stripeFigure 5-6. Harting type Han-Q connector Connecting I/O and Auxiliary ConnectorsTable 5-4. Harting Type Han-Q Pin Descriptions TO CONTROL THE GENERATOR THROUGH A HOST PORT TO CONTROL THE GENERATOR THROUGH A USER PORTFIRST TIME OPERATION TO USE THE COMMON EXCITER CEX FEATURE OPTIONALNORMAL OPERATION UNDERSTANDING AND SETTING UP PULSING OUTPUTUnderstanding Pulsing Enabling and Setting PulsingPulsing option TROUBLESHOOTING GUIDE Troubleshooting and Customer SupportChecks with the Power Off 6. Ensure ground connections are adequate and secure 2. Is the Alarm LED lit? Troubleshooting Questions1. Is the AC On LED lit? 3. Is the Overtemp LED flashing?Alarm LED Lit TROUBLESHOOTING PROCEDURESAC On LED not Lit Overtemp LED on SolidInterlock LED is not Lit Power Limit LED is LitRF ON LED Flashing External Load Checks - Open/Short RF Output Path Table 6-1. Error Code Table ERROR CODESError Code Error Code DescriptionE011 Table 6-1. Error Code Table ContinuedE012 E016Error Code Table 6-1. Error Code Table ContinuedError Code Description SolutionError Code Table 6-1. Error Code Table ContinuedError Code Description SolutionTable 6-2. Global Support Locations AE CUSTOMER SUPPORTTable 6-1. Error Code Table Continued E105Table 6-2. Global Support Locations Continued RETURNING UNITS FOR REPAIRAuthorized Returns WARRANTYWarranty Statement Numerics Symbols4-21 4-22filing a claim command data data bytes 4-41 header optional length byte4-13 4-394-32 1 VSWR loads1 VSWR loads 4-324-16 4-26terminal pin descriptions non-terminated 3m and 12’ pigtail authorized returns returning units 6-13 statement