Manuals / Apex Digital / Lawn and Garden / Portable Generator

Apex Digital 5708009-C manual 5. Cooling Specification Continued, Heat removal, Contaminates

Models: 5708009-C

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Apex 1 to 5.5 kW Generator

Table 3-5.Cooling Specification (Continued)

Description			Specification

Maximum pressure	6.9 Bar (100 psi)
rating

Heat removal	• For 1.5 kW, 3410 BTU/hour, 1000W at full rated
	output power
	• For 3 kW, 6825 BTU/hour, 2000W at full rated output
	power
	• For 5.5 kW, 12,500 BTU/hour, 3660W at full rated RF
	output power

Contaminates	The following specifications are recommended for the
	water used to cool the Apex generator:
	• pH between 7 and 9
	• Total chlorine < 20 ppm
	• Total nitrate < 10 ppm
	• Total sulfate < 100 ppm
	• Total dissolved solids < 250 ppm
	• Total hardness expressed as calcium carbonate
	equivalent less than 250 ppm
	• Specific resistivity of 2500 Ω/cm or higher at 25°C
	• Total dissolved solids (TDS) as estimated by the
	following:
	TDS ≤		640,000
		specific resistivity (Ω/cm)

5708009-C

3-11

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Apex Digital 5708009-C manual 5. Cooling Specification Continued, Heat removal, Contaminates

Contents

MANUAL #RGZ6/GPGTCVQTVQM9 GDTWCTPage #RGZTMGPGTCVQT VQM9 7UGT/CPWCN5708009-C Trademarks Chapter 2. Theory Table of ContentsChapter 3. Specifications Chapter 1. IntroductionChapter 5. Installation, Setup, and Operation Chapter 4. Interfaces and IndicatorsCommand Status Response CSR Codes-RS-232, AE Bus Host Chapter 6. Troubleshooting and Customer Support 5708009-C Advanced EnergyList of Figures 5708009-C Advanced EnergyList of Tables 5708009-C Advanced EnergyREAD THIS SECTION USING THIS MANUAL TO FIND INFORMATION FOR YOUR GENERATORUnderstanding PIN Numbers and Apex Configuration IntroductionFigure 1-1. Serial number identification tag Using the PIN to Locate Information in the ManualFigure 1-2. Example configuration note Using the PIN to Identify Apex OptionsApex Feature Table 1-1. Apex PIN Positions and Associated OptionsOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Type Conventions INTERPRETING THE MANUAL AND UNIT LABELSTable 1-1. Apex PIN Positions and Associated Options Continued The following symbols could appear on labels on your unit Icons Symbols5708009-C Capacitor charge Hazardous Voltage Short circuit protectedHigh voltage Protective earth ground Earth ground CE label Apex 1 to 5.5 kW GeneratorPRODUCT SAFETY/COMPLIANCE SAFETYDirectives and Standards Table 1-3. SafetyTable 1-2. Electromagnetic Compatibility EMC Canadian Standards Association CSA NRTL/C CertificationEMC measurements verified by TÜV Product Services Certain options of this product are certified byINSTALLATION REQUIREMENTS Conditions of Use Regulation TheoryGENERAL DESCRIPTION FUNCTIONAL DESCRIPTIONProtection InterlockOptional Water Solenoid GroundingTable 2-1. Block Diagram Explanation Figure 2-1. Theory of operation block diagramMeasure 5708009-C Advanced EnergyPHYSICAL SPECIFICATIONS SpecificationsPIN Option-Specification Table 3-1. Physical SpecificationsDescription RF Connector location Table 3-1. Physical Specifications ContinuedAC power input connector RF output connectorconnector Table 3-1. Physical Specifications ContinuedPIN Option-Specification Water control connectorsTable 3-1. Physical Specifications Continued ELECTRICAL SPECIFICATIONSInput Power Specifications Table 3-2. Input Power SpecificationsTable 3-2. Input Power Specifications Continued Output Electrical SpecificationsTable 3-3. Output Specifications PIN Option and Specification Table 3-3. Output Specifications ContinuedDescription Description Table 3-3. Output Specifications ContinuedPIN Option and Specification Output power regulation accuracyTable 3-4. Other Electrical Specifications Other Electrical SpecificationsTable 3-3. Output Specifications Continued Temperature COOLING SPECIFICATIONSTable 3-4. Other Electrical Specifications Continued Table 3-5. Cooling SpecificationHeat removal Table 3-5. Cooling Specification ContinuedContaminates PSI , y xn Graphical Representations of Flow RateFigure 3-1. Flow Rate vs. Pressure Drop Flow GPM1513 Figure 3-2. Water flow vs. Inlet Temperature5513 3013Overvoltage ENVIRONMENTAL SPECIFICATIONSTable 3-6. Climatic Specifications Table 3-7. Environmental SpecificationsInterfaces and Indicators APEX USER PORT OPTIONS Figure 4-1. User Port connector 25 Pin APEX Standard25-Pin Apex Standard User Port INTERFACE CABLING REQUIREMENTS FOR 25-PIN USER PORT SATISFYING MINIMAL REQUIREMENTS FOR THE 25-PIN USER PORTPIN DESCRIPTIONS FOR THE 25-PIN USER PORT Type Table 4-1. User Port 25-Pin APEX Standard Pin DescriptionsRF PWR ON Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedSETPOINT Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued SignalSignal DC BIAS/POWERReturn SignalSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedReturn SignalSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued WIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORTSignal Signal4-10 Wiring Diagram 4-1. Forward/Load power monitor pins 3 andWiring Diagram 4-2. RFL PWR monitor pins 2 and Advanced Energy5708009-C Wiring Diagram 4-3. Setpoint pins 5 andWiring Diagram 4-4. DC Bias Input pins 7 and Apex 1 to 5.5 kW Generator4-12 Wiring Diagram 4-5. RF Power On pins 4 andWiring Diagram 4-6. DC Bias/Power Regulation pins 6 and Advanced Energy5708009-C Wiring Diagram 4-7. FWD/Load Power Regulation pins 8 andWiring Diagram 4-8. Setpoint Status pins 14 and Apex 1 to 5.5 kW Generator4-14 Wiring Diagram 4-9. Overtemp pins 22 andWiring Diagram 4-10. DC Bus OK pins 24 and Advanced Energy5708009-C Wiring Diagram 4-11. CEX Lock pins 12 andWiring Diagram 4-12. Interlock Loop pins 10 and Apex 1 to 5.5 kW Generator15-Pin User Port Exclusive-Option D Wiring Diagram 4-13. +15 Vdc pins 13 andSATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15-PIN USER PORT Figure 4-2. User port connector 15 Pin Exclusive for configuration DINTERFACE CABLING REQUIREMENTS FOR OPTION D USER PORT PIN DESCRIPTIONS FOR OPTION D USER PORT reference Return WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORTSignal Signal5708009-C Wiring Diagram 4-14. Forward/Load Power monitor pins 3 andWiring Diagram 4-15. Reflected power monitor pins 2 and Apex 1 to 5.5 kW Generator4-22 Wiring Diagram 4-16. Forward/Load Power setpoint pins 5 andWiring Diagram 4-17. RF power enable pins 4 and Advanced Energy5708009-C Wiring Diagram 4-18. RF on status pins 7 andWiring Diagram 4-19. Power limit status pins 1 and Apex 1 to 5.5 kW Generator4-24 Wiring Diagram 4-20. External bias pins 8 andWiring Diagram 4-21. RF on bias pins 9 and Advanced Energy5708009-C Wiring Diagram 4-22. FWD/LOAD Power Regulation pins 13 andWiring Diagram 4-23. Interlock pins 11 and Apex 1 to 5.5 kW Generator15-Pin User Port Exclusive-Option E Figure 4-3. User Port connector 15 pin exclusive for Configuration EApex 1 to 5.5 kW Generator SATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORTINTERFACE CABLING REQUIREMENTS FOR OPTION E USER PORT PIN DESCRIPTION FOR OPTION E USER PORTMONITOR REFLECTED POWERPOWER MONITOR +24V User ProvidedName SignalSignal ReturnName SignalSignal ReturnName SignalSignal ReturnReturn WIRING DIAGRAMS FOR OPTION E USER PORTSignal Signal5708009-C Wiring Diagram 4-24. DeviceNet LEDs pins 1,10,13,14 andWiring Diagram 4-25. Reflected power monitor pins 2 and Apex 1 to 5.5 kW Generator4-34 Wiring Diagram 4-26. Forward/Load Power Monitor pins 3 andWiring Diagram 4-27. RF Power Enable pin 4 and Advanced Energy5708009-C Wiring Diagram 4-28. Forward/Load Power Setpoint pins 5 andWiring Diagram 4-29. RF on status pins 7 and Apex 1 to 5.5 kW Generator4-36 Wiring Diagram 4-30. +15 Vdc pins 9 andWiring Diagram 4-31. Interlock pins 11 and Advanced EnergyHost Port-RS-232 With AE Bus APEX HOST PORT OPTIONSRS-232, AE Bus Host port option To Connect the Computer to the Apex unit Figure 4-4. RS-232, AE Bus Host port connectorCOMMUNICATING THROUGH THE RS-232, AE BUS HOST PORT RS-232, AE BUS HOST PORT CABLING REQUIREMENTSTable 4-4. RS-232, AE Bus Host Port Pin Descriptions Figure 4-5. Graphic representation of a RS-232, AE Bus message packet AE BUS PROTOCOLData Data Bytes CommandHeader Optional Length ByteCREATING AN IDEAL COMMUNICATIONS TRANSACTION ChecksumFigure 4-6. AE Bus communications transaction HOST/APEX COMMUNICATIONS TRANSACTION EXAMPLE Value COMMAND STATUS RESPONSE CSR CODES-RS-232, AE BUS HOSTFigure 4-7. AE Bus communications transaction example Table 4-5. CSR Codes for RS-232, AE Bus HostHost Data COMMAND SET FOR THE RS-232, AE BUS HOST PORTTable 4-6. Host Port Commands for RS-232 with AE Bus Table 4-5. CSR Codes for RS-232, AE Bus HostNumber of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand timerNumber of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand timeoutNumber of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedNumber of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedoutput on Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedoutput Number of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued data219 Returns the condensed snapshot of generator cont’d Host Port-ProfibusTable 4-6. Host Port Commands for RS-232 with AE Bus Continued snapshot ofTable 4-7. Profibus Host Port Pins Figure 4-8. Host port connector with ProfibusAE PROFIBUS PROTOCOL Profibus Type Files GSD Files Setting the Network Address with the Profibus DIP SwitchTable 4-7. Profibus Host Port Pins Profibus Baud Rate Profibus Master Reset CommandProfibus Watch Dog Timer Profibus TerminationProfibus Data Consistency Profibus-Specific ErrorsProfibus Download Packet PROFIBUS/APEX SOFTWARE COMMANDSTable 4-8. Configuration of Download Bytes Outbytes Table 4-9. Configuration of Profibus Upload Packet InbytesDescription Table 4-10. Upload Status BytesTable 4-9. Configuration of Profibus Upload Packet Inbytes Byte5708009-C Apex 1 to 5.5 kW Generator4-65 Table 4-11. Profibus Host Port Commands PROFIBUS COMMAND SETlife Table 4-11. Profibus Host Port Commands Continuedallowable Number of Table 4-11. Profibus Host Port Commands ContinuedCommand DescriptionNumber of Table 4-11. Profibus Host Port Commands ContinuedCommand DescriptionNumber of Table 4-11. Profibus Host Port Commands ContinuedCommand DescriptionNumber of Table 4-11. Profibus Host Port Commands ContinuedCommand DescriptionTable 4-12. Host Port DeviceNet Pins Figure 4-9. DeviceNet connectorHost Port-DeviceNet CANH DEVICENET INTERFACE CHARACTERISTICSTable 4-13. DeviceNet Voltage Ranges Table 4-12. Host Port DeviceNet PinsFigure 4-10. DeviceNet control panel DEVICENET ROTARY SWITCHES BAUD RATE AND ADDRESSINGDEVICENET CONTROL PANEL LEDS Devicenet Module Status LEDTable 4-14. MOD Status LED Devicenet Network Status LEDTable 4-15. Network Status LED Table 4-15. Network Status LED Continued DEVICENET OPERATIONTable 4-16. Poll Command Message DeviceNet Poll Command MessageDeviceNet Response Message Byte Table 4-17. Response MessageAC ON APEX STATUS INDICATORS LEDSTable 4-18. LED Status Indicators POWER LIMITOVERTEMP Table 4-18. LED Status Indicators ContinuedAPEX PANEL ILLUSTRATIONS ALARMHost port connector Figure 4-11. Front PanelLED status indicators may be absent or on the rear panel User port connector varies Circuit breaker optionalAdvanced Energy Figure 4-12. Rear panelLED status indicators may be absent or on the rear panel Output connector varies may be on front panelGrounding Installation, Setup, and OperationINSTALLING THE GENERATOR UnpackingDo not attempt to turn on power until the generator is grounded Spacing RequirementsApex 1 to 5.5 kW Generator Figure 5-1. Apex dimensions5708009-C To Connect Cooling Water Connecting Cooling WaterInstalling the Optional Water Control Mounting the GeneratorTable 5-1. Water Control Connector Pins Connecting Output PowerFigure 5-2. Water control connector Figure 5-3. Optional water solenoid connectorFigure 5-4. Output connector Connecting Input PowerODU CONNECTOR NONTERMINATED, FOUR-CONDUCTOR PIGTAIL Figure 5-5. ODU input connectorTable 5-2. ODU Pin Descriptions Ground Green or Green/yellow stripe HARTING TYPE HAN-Q CONNECTORTable 5-3. Nonterminated, Four-Conductor Pin Descriptions 1 Phase black 2 Phase black 3 Phase blackFigure 5-6. Harting type Han-Q connector Connecting I/O and Auxiliary ConnectorsTable 5-4. Harting Type Han-Q Pin Descriptions TO CONTROL THE GENERATOR THROUGH A HOST PORT TO CONTROL THE GENERATOR THROUGH A USER PORTFIRST TIME OPERATION TO USE THE COMMON EXCITER CEX FEATURE OPTIONALNORMAL OPERATION UNDERSTANDING AND SETTING UP PULSING OUTPUTUnderstanding Pulsing Enabling and Setting PulsingPulsing option TROUBLESHOOTING GUIDE Troubleshooting and Customer SupportChecks with the Power Off 6. Ensure ground connections are adequate and secure 3. Is the Overtemp LED flashing? Troubleshooting Questions2. Is the Alarm LED lit? 1. Is the AC On LED lit?Overtemp LED on Solid TROUBLESHOOTING PROCEDURESAlarm LED Lit AC On LED not LitInterlock LED is not Lit Power Limit LED is LitRF ON LED Flashing External Load Checks - Open/Short RF Output Path Error Code Description ERROR CODESTable 6-1. Error Code Table Error CodeE016 Table 6-1. Error Code Table ContinuedE011 E012Solution Table 6-1. Error Code Table ContinuedError Code Error Code DescriptionSolution Table 6-1. Error Code Table ContinuedError Code Error Code DescriptionE105 AE CUSTOMER SUPPORTTable 6-2. Global Support Locations Table 6-1. Error Code Table ContinuedTable 6-2. Global Support Locations Continued RETURNING UNITS FOR REPAIRAuthorized Returns WARRANTYWarranty Statement 4-22 SymbolsNumerics 4-214-39 command data data bytes 4-41 header optional length bytefiling a claim 4-134-32 1 VSWR loads4-32 1 VSWR loadsauthorized returns returning units 6-13 statement 4-264-16 terminal pin descriptions non-terminated 3m and 12’ pigtail