Manuals / Apex Digital / Lawn and Garden / Portable Generator

Apex Digital 5708009-C manual Installation Requirements

Models: 5708009-C

1 160

Download 160 pages 45.78 Kb

Page 27

Image 27

Apex 1 to 5.5 kW Generator

INSTALLATION REQUIREMENTS

In order for proper installation to be completed on the Apex generator, please take note of the following warning boxes and the information contained in them. By meeting all the criteria in these boxes, proper installation of the Apex generator will be accomplished.

Operating and maintenance personnel must receive proper training before installing, troubleshooting, or maintaining high-energy electrical equipment. Potentially lethal voltages could cause death, serious personal injury, or damage to the equipment. Ensure that all appropriate safety precautions are taken.

RISK OF DEATH OR BODILY INJURY. Disconnect and LOCK-OUT/TAG- Out all sources of input power before working on this unit or anything connected to it.

5708009-C

1-15

Page 27

Image 27

Apex Digital 5708009-C manual Installation Requirements

Contents

MANUAL #RGZ6/GPGTCVQTVQM9 GDTWCTPage 7UGT/CPWCN #RGZTMGPGTCVQT VQM95708009-C Trademarks Chapter 2. Theory Table of ContentsChapter 3. Specifications Chapter 1. IntroductionChapter 4. Interfaces and Indicators Chapter 5. Installation, Setup, and OperationCommand Status Response CSR Codes-RS-232, AE Bus Host Chapter 6. Troubleshooting and Customer Support 5708009-C Advanced EnergyList of Figures 5708009-C Advanced EnergyList of Tables 5708009-C Advanced EnergyREAD THIS SECTION USING THIS MANUAL TO FIND INFORMATION FOR YOUR GENERATORUnderstanding PIN Numbers and Apex Configuration IntroductionFigure 1-1. Serial number identification tag Using the PIN to Locate Information in the ManualFigure 1-2. Example configuration note Using the PIN to Identify Apex OptionsTable 1-1. Apex PIN Positions and Associated Options Apex FeatureOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References INTERPRETING THE MANUAL AND UNIT LABELS Type ConventionsTable 1-1. Apex PIN Positions and Associated Options Continued The following symbols could appear on labels on your unit Icons Symbols5708009-C Capacitor charge Hazardous Voltage Short circuit protectedHigh voltage Protective earth ground Earth ground CE label Apex 1 to 5.5 kW GeneratorPRODUCT SAFETY/COMPLIANCE SAFETYTable 1-3. Safety Directives and StandardsTable 1-2. Electromagnetic Compatibility EMC Canadian Standards Association CSA NRTL/C CertificationEMC measurements verified by TÜV Product Services Certain options of this product are certified byINSTALLATION REQUIREMENTS Conditions of Use Regulation TheoryGENERAL DESCRIPTION FUNCTIONAL DESCRIPTIONProtection InterlockOptional Water Solenoid GroundingFigure 2-1. Theory of operation block diagram Table 2-1. Block Diagram ExplanationMeasure 5708009-C Advanced EnergyPHYSICAL SPECIFICATIONS SpecificationsTable 3-1. Physical Specifications PIN Option-SpecificationDescription RF Connector location Table 3-1. Physical Specifications ContinuedAC power input connector RF output connectorconnector Table 3-1. Physical Specifications ContinuedPIN Option-Specification Water control connectorsTable 3-1. Physical Specifications Continued ELECTRICAL SPECIFICATIONSInput Power Specifications Table 3-2. Input Power SpecificationsOutput Electrical Specifications Table 3-2. Input Power Specifications ContinuedTable 3-3. Output Specifications Table 3-3. Output Specifications Continued PIN Option and SpecificationDescription Description Table 3-3. Output Specifications ContinuedPIN Option and Specification Output power regulation accuracyOther Electrical Specifications Table 3-4. Other Electrical SpecificationsTable 3-3. Output Specifications Continued Temperature COOLING SPECIFICATIONSTable 3-4. Other Electrical Specifications Continued Table 3-5. Cooling SpecificationTable 3-5. Cooling Specification Continued Heat removalContaminates PSI , y xn Graphical Representations of Flow RateFigure 3-1. Flow Rate vs. Pressure Drop Flow GPMFigure 3-2. Water flow vs. Inlet Temperature 55133013 1513Overvoltage ENVIRONMENTAL SPECIFICATIONSTable 3-6. Climatic Specifications Table 3-7. Environmental SpecificationsInterfaces and Indicators Figure 4-1. User Port connector 25 Pin APEX Standard APEX USER PORT OPTIONS25-Pin Apex Standard User Port SATISFYING MINIMAL REQUIREMENTS FOR THE 25-PIN USER PORT INTERFACE CABLING REQUIREMENTS FOR 25-PIN USER PORTPIN DESCRIPTIONS FOR THE 25-PIN USER PORT Type Table 4-1. User Port 25-Pin APEX Standard Pin DescriptionsTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued RF PWR ONSETPOINT Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued SignalSignal DC BIAS/POWERReturn SignalSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedReturn SignalSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued WIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORTSignal Signal4-10 Wiring Diagram 4-1. Forward/Load power monitor pins 3 andWiring Diagram 4-2. RFL PWR monitor pins 2 and Advanced Energy5708009-C Wiring Diagram 4-3. Setpoint pins 5 andWiring Diagram 4-4. DC Bias Input pins 7 and Apex 1 to 5.5 kW Generator4-12 Wiring Diagram 4-5. RF Power On pins 4 andWiring Diagram 4-6. DC Bias/Power Regulation pins 6 and Advanced Energy5708009-C Wiring Diagram 4-7. FWD/Load Power Regulation pins 8 andWiring Diagram 4-8. Setpoint Status pins 14 and Apex 1 to 5.5 kW Generator4-14 Wiring Diagram 4-9. Overtemp pins 22 andWiring Diagram 4-10. DC Bus OK pins 24 and Advanced Energy5708009-C Wiring Diagram 4-11. CEX Lock pins 12 andWiring Diagram 4-12. Interlock Loop pins 10 and Apex 1 to 5.5 kW Generator15-Pin User Port Exclusive-Option D Wiring Diagram 4-13. +15 Vdc pins 13 andFigure 4-2. User port connector 15 Pin Exclusive for configuration D SATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15-PIN USER PORTINTERFACE CABLING REQUIREMENTS FOR OPTION D USER PORT PIN DESCRIPTIONS FOR OPTION D USER PORT reference Return WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORTSignal Signal5708009-C Wiring Diagram 4-14. Forward/Load Power monitor pins 3 andWiring Diagram 4-15. Reflected power monitor pins 2 and Apex 1 to 5.5 kW Generator4-22 Wiring Diagram 4-16. Forward/Load Power setpoint pins 5 andWiring Diagram 4-17. RF power enable pins 4 and Advanced Energy5708009-C Wiring Diagram 4-18. RF on status pins 7 andWiring Diagram 4-19. Power limit status pins 1 and Apex 1 to 5.5 kW Generator4-24 Wiring Diagram 4-20. External bias pins 8 andWiring Diagram 4-21. RF on bias pins 9 and Advanced Energy5708009-C Wiring Diagram 4-22. FWD/LOAD Power Regulation pins 13 andWiring Diagram 4-23. Interlock pins 11 and Apex 1 to 5.5 kW Generator15-Pin User Port Exclusive-Option E Figure 4-3. User Port connector 15 pin exclusive for Configuration EApex 1 to 5.5 kW Generator SATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORTINTERFACE CABLING REQUIREMENTS FOR OPTION E USER PORT PIN DESCRIPTION FOR OPTION E USER PORTMONITOR REFLECTED POWERPOWER MONITOR +24V User ProvidedName SignalSignal ReturnName SignalSignal ReturnName SignalSignal ReturnReturn WIRING DIAGRAMS FOR OPTION E USER PORTSignal Signal5708009-C Wiring Diagram 4-24. DeviceNet LEDs pins 1,10,13,14 andWiring Diagram 4-25. Reflected power monitor pins 2 and Apex 1 to 5.5 kW Generator4-34 Wiring Diagram 4-26. Forward/Load Power Monitor pins 3 andWiring Diagram 4-27. RF Power Enable pin 4 and Advanced Energy5708009-C Wiring Diagram 4-28. Forward/Load Power Setpoint pins 5 andWiring Diagram 4-29. RF on status pins 7 and Apex 1 to 5.5 kW Generator4-36 Wiring Diagram 4-30. +15 Vdc pins 9 andWiring Diagram 4-31. Interlock pins 11 and Advanced EnergyAPEX HOST PORT OPTIONS Host Port-RS-232 With AE BusRS-232, AE Bus Host port option To Connect the Computer to the Apex unit Figure 4-4. RS-232, AE Bus Host port connectorRS-232, AE BUS HOST PORT CABLING REQUIREMENTS COMMUNICATING THROUGH THE RS-232, AE BUS HOST PORTTable 4-4. RS-232, AE Bus Host Port Pin Descriptions Figure 4-5. Graphic representation of a RS-232, AE Bus message packet AE BUS PROTOCOLData Data Bytes CommandHeader Optional Length ByteChecksum CREATING AN IDEAL COMMUNICATIONS TRANSACTIONFigure 4-6. AE Bus communications transaction HOST/APEX COMMUNICATIONS TRANSACTION EXAMPLE Value COMMAND STATUS RESPONSE CSR CODES-RS-232, AE BUS HOSTFigure 4-7. AE Bus communications transaction example Table 4-5. CSR Codes for RS-232, AE Bus HostHost Data COMMAND SET FOR THE RS-232, AE BUS HOST PORTTable 4-6. Host Port Commands for RS-232 with AE Bus Table 4-5. CSR Codes for RS-232, AE Bus HostNumber of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand timerNumber of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand timeoutNumber of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedNumber of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Number ofCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedTable 4-6. Host Port Commands for RS-232 with AE Bus Continued output onoutput Number of Table 4-6. Host Port Commands for RS-232 with AE Bus ContinuedCommand Number ofdata Table 4-6. Host Port Commands for RS-232 with AE Bus Continued219 Returns the condensed snapshot of generator cont’d Host Port-ProfibusTable 4-6. Host Port Commands for RS-232 with AE Bus Continued snapshot ofFigure 4-8. Host port connector with Profibus Table 4-7. Profibus Host Port PinsAE PROFIBUS PROTOCOL Setting the Network Address with the Profibus DIP Switch Profibus Type Files GSD FilesTable 4-7. Profibus Host Port Pins Profibus Baud Rate Profibus Master Reset CommandProfibus Watch Dog Timer Profibus TerminationProfibus Data Consistency Profibus-Specific ErrorsProfibus Download Packet PROFIBUS/APEX SOFTWARE COMMANDSTable 4-8. Configuration of Download Bytes Outbytes Table 4-9. Configuration of Profibus Upload Packet InbytesDescription Table 4-10. Upload Status BytesTable 4-9. Configuration of Profibus Upload Packet Inbytes ByteApex 1 to 5.5 kW Generator 5708009-C4-65 Table 4-11. Profibus Host Port Commands PROFIBUS COMMAND SETTable 4-11. Profibus Host Port Commands Continued lifeallowable Number of Table 4-11. Profibus Host Port Commands ContinuedCommand DescriptionNumber of Table 4-11. Profibus Host Port Commands ContinuedCommand DescriptionNumber of Table 4-11. Profibus Host Port Commands ContinuedCommand DescriptionNumber of Table 4-11. Profibus Host Port Commands ContinuedCommand DescriptionFigure 4-9. DeviceNet connector Table 4-12. Host Port DeviceNet PinsHost Port-DeviceNet CANH DEVICENET INTERFACE CHARACTERISTICSTable 4-13. DeviceNet Voltage Ranges Table 4-12. Host Port DeviceNet PinsFigure 4-10. DeviceNet control panel DEVICENET ROTARY SWITCHES BAUD RATE AND ADDRESSINGDEVICENET CONTROL PANEL LEDS Devicenet Module Status LEDDevicenet Network Status LED Table 4-14. MOD Status LEDTable 4-15. Network Status LED Table 4-15. Network Status LED Continued DEVICENET OPERATIONDeviceNet Poll Command Message Table 4-16. Poll Command MessageDeviceNet Response Message Byte Table 4-17. Response MessageAC ON APEX STATUS INDICATORS LEDSTable 4-18. LED Status Indicators POWER LIMITOVERTEMP Table 4-18. LED Status Indicators ContinuedAPEX PANEL ILLUSTRATIONS ALARMHost port connector Figure 4-11. Front PanelLED status indicators may be absent or on the rear panel User port connector varies Circuit breaker optionalAdvanced Energy Figure 4-12. Rear panelLED status indicators may be absent or on the rear panel Output connector varies may be on front panelGrounding Installation, Setup, and OperationINSTALLING THE GENERATOR UnpackingDo not attempt to turn on power until the generator is grounded Spacing RequirementsFigure 5-1. Apex dimensions Apex 1 to 5.5 kW Generator5708009-C To Connect Cooling Water Connecting Cooling WaterInstalling the Optional Water Control Mounting the GeneratorTable 5-1. Water Control Connector Pins Connecting Output PowerFigure 5-2. Water control connector Figure 5-3. Optional water solenoid connectorFigure 5-4. Output connector Connecting Input PowerODU CONNECTOR Figure 5-5. ODU input connector NONTERMINATED, FOUR-CONDUCTOR PIGTAILTable 5-2. ODU Pin Descriptions Ground Green or Green/yellow stripe HARTING TYPE HAN-Q CONNECTORTable 5-3. Nonterminated, Four-Conductor Pin Descriptions 1 Phase black 2 Phase black 3 Phase blackConnecting I/O and Auxiliary Connectors Figure 5-6. Harting type Han-Q connectorTable 5-4. Harting Type Han-Q Pin Descriptions TO CONTROL THE GENERATOR THROUGH A HOST PORT TO CONTROL THE GENERATOR THROUGH A USER PORTFIRST TIME OPERATION TO USE THE COMMON EXCITER CEX FEATURE OPTIONALNORMAL OPERATION UNDERSTANDING AND SETTING UP PULSING OUTPUTEnabling and Setting Pulsing Understanding PulsingPulsing option Troubleshooting and Customer Support TROUBLESHOOTING GUIDEChecks with the Power Off 6. Ensure ground connections are adequate and secure 3. Is the Overtemp LED flashing? Troubleshooting Questions2. Is the Alarm LED lit? 1. Is the AC On LED lit?Overtemp LED on Solid TROUBLESHOOTING PROCEDURESAlarm LED Lit AC On LED not LitPower Limit LED is Lit Interlock LED is not LitRF ON LED Flashing External Load Checks - Open/Short RF Output Path Error Code Description ERROR CODESTable 6-1. Error Code Table Error CodeE016 Table 6-1. Error Code Table ContinuedE011 E012Solution Table 6-1. Error Code Table ContinuedError Code Error Code DescriptionSolution Table 6-1. Error Code Table ContinuedError Code Error Code DescriptionE105 AE CUSTOMER SUPPORTTable 6-2. Global Support Locations Table 6-1. Error Code Table ContinuedTable 6-2. Global Support Locations Continued RETURNING UNITS FOR REPAIRAuthorized Returns WARRANTYWarranty Statement 4-22 SymbolsNumerics 4-214-39 command data data bytes 4-41 header optional length bytefiling a claim 4-134-32 1 VSWR loads4-32 1 VSWR loadsauthorized returns returning units 6-13 statement 4-264-16 terminal pin descriptions non-terminated 3m and 12’ pigtail