Manuals / Apex Digital / Lawn and Garden / Portable Generator

Apex Digital 5708009-C Mounting the Generator, Connecting Cooling Water, To Connect Cooling Water

Models: 5708009-C

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Mounting the Generator

Advanced Energy®

Mounting the Generator

Refer to Figure 5-1 for dimensions used to properly mount the Apex generator.

Connecting Cooling Water

This generator is water cooled. Do not operate it until water is connected and the cooling requirements are met. For information on cooling requirements, see “Cooling Specifications” on page 3-10.

If you connect the cooling water on multiple units in series, be sure that input water temperature to all units is less than the maximum input water temperature.

Do not use de-ionized water for cooling purposes. De-ionized water causes both corrosion and erosion of cooling manifolds.

Apex water fittings vary depending on the option installed on the generator. Water fittings are identified by the option in PIN position 16 (for information about using the PIN to identify and find information about your generator, see “Using this Manual to Find Information for Your Generator” on page 1-1).

To Connect Cooling Water:

1.Connect the input and output water connections and tighten securely.

2.Turn on the water and ensure that there are no leaks.

3.Be sure that the flow rate, pressure, and temperature are within the minimum specifications required to operate the generator (see “Cooling Specifications” on page 3-10).

Installing the Optional Water Control

The water control connector is a 2-pin, miniature, power jack, Switchcraft p/n L712A. Table 5-1 and Figure 5-2 provide the connector pin locations and descriptions for the water control connector on the generator. The signals on this connector may be used with an externally mounted water control solenoid to inhibit the flow of water to the

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5708009-C

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Apex Digital 5708009-C manual Mounting the Generator, Connecting Cooling Water, Installing the Optional Water Control

Contents

#RGZ6/GPGTCVQT VQM9GDTWCT MANUALPage 7UGT/CPWCN #RGZTMGPGTCVQT VQM95708009-C Trademarks Table of Contents Chapter 3. SpecificationsChapter 1. Introduction Chapter 2. TheoryChapter 4. Interfaces and Indicators Chapter 5. Installation, Setup, and OperationCommand Status Response CSR Codes-RS-232, AE Bus Host Chapter 6. Troubleshooting and Customer Support Advanced Energy 5708009-CList of Figures Advanced Energy 5708009-CList of Tables Advanced Energy 5708009-CUSING THIS MANUAL TO FIND INFORMATION FOR YOUR GENERATOR Understanding PIN Numbers and Apex ConfigurationIntroduction READ THIS SECTIONUsing the PIN to Locate Information in the Manual Figure 1-1. Serial number identification tagUsing the PIN to Identify Apex Options Figure 1-2. Example configuration noteTable 1-1. Apex PIN Positions and Associated Options Apex FeatureOptions, Descriptions, and Cross-References Table 1-1. Apex PIN Positions and Associated Options Continued Apex FeatureOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References Apex Feature Table 1-1. Apex PIN Positions and Associated Options ContinuedOptions, Descriptions, and Cross-References INTERPRETING THE MANUAL AND UNIT LABELS Type ConventionsTable 1-1. Apex PIN Positions and Associated Options Continued Icons Symbols The following symbols could appear on labels on your unitCapacitor charge Hazardous Voltage Short circuit protected High voltage Protective earth ground Earth ground CE labelApex 1 to 5.5 kW Generator 5708009-CSAFETY PRODUCT SAFETY/COMPLIANCETable 1-3. Safety Directives and StandardsTable 1-2. Electromagnetic Compatibility EMC Certification EMC measurements verified by TÜV Product ServicesCertain options of this product are certified by Canadian Standards Association CSA NRTL/CINSTALLATION REQUIREMENTS Conditions of Use Theory GENERAL DESCRIPTIONFUNCTIONAL DESCRIPTION RegulationInterlock Optional Water SolenoidGrounding ProtectionFigure 2-1. Theory of operation block diagram Table 2-1. Block Diagram ExplanationMeasure Advanced Energy 5708009-CSpecifications PHYSICAL SPECIFICATIONSTable 3-1. Physical Specifications PIN Option-SpecificationDescription Table 3-1. Physical Specifications Continued AC power input connectorRF output connector RF Connector locationTable 3-1. Physical Specifications Continued PIN Option-SpecificationWater control connectors connectorELECTRICAL SPECIFICATIONS Input Power SpecificationsTable 3-2. Input Power Specifications Table 3-1. Physical Specifications ContinuedOutput Electrical Specifications Table 3-2. Input Power Specifications ContinuedTable 3-3. Output Specifications Table 3-3. Output Specifications Continued PIN Option and SpecificationDescription Table 3-3. Output Specifications Continued PIN Option and SpecificationOutput power regulation accuracy DescriptionOther Electrical Specifications Table 3-4. Other Electrical SpecificationsTable 3-3. Output Specifications Continued COOLING SPECIFICATIONS Table 3-4. Other Electrical Specifications ContinuedTable 3-5. Cooling Specification TemperatureTable 3-5. Cooling Specification Continued Heat removalContaminates Graphical Representations of Flow Rate Figure 3-1. Flow Rate vs. Pressure DropFlow GPM PSI , y xnFigure 3-2. Water flow vs. Inlet Temperature 55133013 1513ENVIRONMENTAL SPECIFICATIONS Table 3-6. Climatic SpecificationsTable 3-7. Environmental Specifications OvervoltageInterfaces and Indicators Figure 4-1. User Port connector 25 Pin APEX Standard APEX USER PORT OPTIONS25-Pin Apex Standard User Port SATISFYING MINIMAL REQUIREMENTS FOR THE 25-PIN USER PORT INTERFACE CABLING REQUIREMENTS FOR 25-PIN USER PORTPIN DESCRIPTIONS FOR THE 25-PIN USER PORT Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions TypeTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued RF PWR ONSETPOINT Signal SignalDC BIAS/POWER Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnSignal SignalTable 4-1. User Port 25-Pin APEX Standard Pin Descriptions Continued ReturnWIRING DIAGRAMS FOR THE STANDARD 25-PIN USER PORT SignalSignal Table 4-1. User Port 25-Pin APEX Standard Pin Descriptions ContinuedWiring Diagram 4-1. Forward/Load power monitor pins 3 and Wiring Diagram 4-2. RFL PWR monitor pins 2 andAdvanced Energy 4-10Wiring Diagram 4-3. Setpoint pins 5 and Wiring Diagram 4-4. DC Bias Input pins 7 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-5. RF Power On pins 4 and Wiring Diagram 4-6. DC Bias/Power Regulation pins 6 andAdvanced Energy 4-12Wiring Diagram 4-7. FWD/Load Power Regulation pins 8 and Wiring Diagram 4-8. Setpoint Status pins 14 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-9. Overtemp pins 22 and Wiring Diagram 4-10. DC Bus OK pins 24 andAdvanced Energy 4-14Wiring Diagram 4-11. CEX Lock pins 12 and Wiring Diagram 4-12. Interlock Loop pins 10 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-13. +15 Vdc pins 13 and 15-Pin User Port Exclusive-Option DFigure 4-2. User port connector 15 Pin Exclusive for configuration D SATISFYING MINIMAL REQUIREMENTS FOR OPTION D 15-PIN USER PORTINTERFACE CABLING REQUIREMENTS FOR OPTION D USER PORT PIN DESCRIPTIONS FOR OPTION D USER PORT reference WIRING DIAGRAMS FOR OPTION D 15-PIN USER PORT SignalSignal ReturnWiring Diagram 4-14. Forward/Load Power monitor pins 3 and Wiring Diagram 4-15. Reflected power monitor pins 2 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-16. Forward/Load Power setpoint pins 5 and Wiring Diagram 4-17. RF power enable pins 4 andAdvanced Energy 4-22Wiring Diagram 4-18. RF on status pins 7 and Wiring Diagram 4-19. Power limit status pins 1 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-20. External bias pins 8 and Wiring Diagram 4-21. RF on bias pins 9 andAdvanced Energy 4-24Wiring Diagram 4-22. FWD/LOAD Power Regulation pins 13 and Wiring Diagram 4-23. Interlock pins 11 andApex 1 to 5.5 kW Generator 5708009-CFigure 4-3. User Port connector 15 pin exclusive for Configuration E 15-Pin User Port Exclusive-Option ESATISFYING MINIMAL REQUIREMENTS FOR OPTION E 15-PIN USER PORT INTERFACE CABLING REQUIREMENTS FOR OPTION E USER PORTPIN DESCRIPTION FOR OPTION E USER PORT Apex 1 to 5.5 kW GeneratorREFLECTED POWER POWER MONITOR+24V User Provided MONITORSignal SignalReturn NameSignal SignalReturn NameSignal SignalReturn NameWIRING DIAGRAMS FOR OPTION E USER PORT SignalSignal ReturnWiring Diagram 4-24. DeviceNet LEDs pins 1,10,13,14 and Wiring Diagram 4-25. Reflected power monitor pins 2 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-26. Forward/Load Power Monitor pins 3 and Wiring Diagram 4-27. RF Power Enable pin 4 andAdvanced Energy 4-34Wiring Diagram 4-28. Forward/Load Power Setpoint pins 5 and Wiring Diagram 4-29. RF on status pins 7 andApex 1 to 5.5 kW Generator 5708009-CWiring Diagram 4-30. +15 Vdc pins 9 and Wiring Diagram 4-31. Interlock pins 11 andAdvanced Energy 4-36APEX HOST PORT OPTIONS Host Port-RS-232 With AE BusRS-232, AE Bus Host port option Figure 4-4. RS-232, AE Bus Host port connector To Connect the Computer to the Apex unitRS-232, AE BUS HOST PORT CABLING REQUIREMENTS COMMUNICATING THROUGH THE RS-232, AE BUS HOST PORTTable 4-4. RS-232, AE Bus Host Port Pin Descriptions AE BUS PROTOCOL Figure 4-5. Graphic representation of a RS-232, AE Bus message packetCommand HeaderOptional Length Byte Data Data BytesChecksum CREATING AN IDEAL COMMUNICATIONS TRANSACTIONFigure 4-6. AE Bus communications transaction HOST/APEX COMMUNICATIONS TRANSACTION EXAMPLE COMMAND STATUS RESPONSE CSR CODES-RS-232, AE BUS HOST Figure 4-7. AE Bus communications transaction exampleTable 4-5. CSR Codes for RS-232, AE Bus Host ValueCOMMAND SET FOR THE RS-232, AE BUS HOST PORT Table 4-6. Host Port Commands for RS-232 with AE BusTable 4-5. CSR Codes for RS-232, AE Bus Host Host DataTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Commandtimer Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued Commandtimeout Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number ofTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandTable 4-6. Host Port Commands for RS-232 with AE Bus Continued output onoutput Table 4-6. Host Port Commands for RS-232 with AE Bus Continued CommandNumber of Number ofdata Table 4-6. Host Port Commands for RS-232 with AE Bus Continued219 Returns the condensed snapshot of generator Host Port-Profibus Table 4-6. Host Port Commands for RS-232 with AE Bus Continuedsnapshot of cont’dFigure 4-8. Host port connector with Profibus Table 4-7. Profibus Host Port PinsAE PROFIBUS PROTOCOL Setting the Network Address with the Profibus DIP Switch Profibus Type Files GSD FilesTable 4-7. Profibus Host Port Pins Profibus Master Reset Command Profibus Watch Dog TimerProfibus Termination Profibus Baud RateProfibus-Specific Errors Profibus Data ConsistencyPROFIBUS/APEX SOFTWARE COMMANDS Table 4-8. Configuration of Download Bytes OutbytesTable 4-9. Configuration of Profibus Upload Packet Inbytes Profibus Download PacketTable 4-10. Upload Status Bytes Table 4-9. Configuration of Profibus Upload Packet InbytesByte DescriptionApex 1 to 5.5 kW Generator 5708009-C4-65 PROFIBUS COMMAND SET Table 4-11. Profibus Host Port CommandsTable 4-11. Profibus Host Port Commands Continued lifeallowable Table 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofTable 4-11. Profibus Host Port Commands Continued CommandDescription Number ofFigure 4-9. DeviceNet connector Table 4-12. Host Port DeviceNet PinsHost Port-DeviceNet DEVICENET INTERFACE CHARACTERISTICS Table 4-13. DeviceNet Voltage RangesTable 4-12. Host Port DeviceNet Pins CANHDEVICENET ROTARY SWITCHES BAUD RATE AND ADDRESSING DEVICENET CONTROL PANEL LEDSDevicenet Module Status LED Figure 4-10. DeviceNet control panelDevicenet Network Status LED Table 4-14. MOD Status LEDTable 4-15. Network Status LED DEVICENET OPERATION Table 4-15. Network Status LED ContinuedDeviceNet Poll Command Message Table 4-16. Poll Command MessageDeviceNet Response Message Table 4-17. Response Message ByteAPEX STATUS INDICATORS LEDS Table 4-18. LED Status IndicatorsPOWER LIMIT AC ONTable 4-18. LED Status Indicators Continued APEX PANEL ILLUSTRATIONSALARM OVERTEMPFigure 4-11. Front Panel LED status indicators may be absent or on the rear panelUser port connector varies Circuit breaker optional Host port connectorFigure 4-12. Rear panel LED status indicators may be absent or on the rear panelOutput connector varies may be on front panel Advanced EnergyInstallation, Setup, and Operation INSTALLING THE GENERATORUnpacking GroundingSpacing Requirements Do not attempt to turn on power until the generator is groundedFigure 5-1. Apex dimensions Apex 1 to 5.5 kW Generator5708009-C Connecting Cooling Water Installing the Optional Water ControlMounting the Generator To Connect Cooling WaterConnecting Output Power Figure 5-2. Water control connectorFigure 5-3. Optional water solenoid connector Table 5-1. Water Control Connector PinsConnecting Input Power Figure 5-4. Output connectorODU CONNECTOR Figure 5-5. ODU input connector NONTERMINATED, FOUR-CONDUCTOR PIGTAILTable 5-2. ODU Pin Descriptions HARTING TYPE HAN-Q CONNECTOR Table 5-3. Nonterminated, Four-Conductor Pin Descriptions1 Phase black 2 Phase black 3 Phase black Ground Green or Green/yellow stripeConnecting I/O and Auxiliary Connectors Figure 5-6. Harting type Han-Q connectorTable 5-4. Harting Type Han-Q Pin Descriptions TO CONTROL THE GENERATOR THROUGH A USER PORT TO CONTROL THE GENERATOR THROUGH A HOST PORTTO USE THE COMMON EXCITER CEX FEATURE OPTIONAL FIRST TIME OPERATIONUNDERSTANDING AND SETTING UP PULSING OUTPUT NORMAL OPERATIONEnabling and Setting Pulsing Understanding PulsingPulsing option Troubleshooting and Customer Support TROUBLESHOOTING GUIDEChecks with the Power Off 6. Ensure ground connections are adequate and secure Troubleshooting Questions 2. Is the Alarm LED lit?1. Is the AC On LED lit? 3. Is the Overtemp LED flashing?TROUBLESHOOTING PROCEDURES Alarm LED LitAC On LED not Lit Overtemp LED on SolidPower Limit LED is Lit Interlock LED is not LitRF ON LED Flashing External Load Checks - Open/Short RF Output Path ERROR CODES Table 6-1. Error Code TableError Code Error Code DescriptionTable 6-1. Error Code Table Continued E011E012 E016Table 6-1. Error Code Table Continued Error CodeError Code Description SolutionTable 6-1. Error Code Table Continued Error CodeError Code Description SolutionAE CUSTOMER SUPPORT Table 6-2. Global Support LocationsTable 6-1. Error Code Table Continued E105RETURNING UNITS FOR REPAIR Table 6-2. Global Support Locations ContinuedWARRANTY Authorized ReturnsWarranty Statement Symbols Numerics4-21 4-22command data data bytes 4-41 header optional length byte filing a claim4-13 4-391 VSWR loads 4-321 VSWR loads 4-324-26 4-16terminal pin descriptions non-terminated 3m and 12’ pigtail authorized returns returning units 6-13 statement