Mounting the Generator | Apex Digital 5708009-C specification

Advanced Energy®

Mounting the Generator

Refer to Figure 5-1 for dimensions used to properly mount the Apex generator.

Connecting Cooling Water

This generator is water cooled. Do not operate it until water is connected and the cooling requirements are met. For information on cooling requirements, see “Cooling Specifications” on page 3-10.

If you connect the cooling water on multiple units in series, be sure that input water temperature to all units is less than the maximum input water temperature.

Do not use de-ionized water for cooling purposes. De-ionized water causes both corrosion and erosion of cooling manifolds.

Apex water fittings vary depending on the option installed on the generator. Water fittings are identified by the option in PIN position 16 (for information about using the PIN to identify and find information about your generator, see “Using this Manual to Find Information for Your Generator” on page 1-1).

To Connect Cooling Water:

1.Connect the input and output water connections and tighten securely.

2.Turn on the water and ensure that there are no leaks.

3.Be sure that the flow rate, pressure, and temperature are within the minimum specifications required to operate the generator (see “Cooling Specifications” on page 3-10).

Installing the Optional Water Control

The water control connector is a 2-pin, miniature, power jack, Switchcraft p/n L712A. Table 5-1 and Figure 5-2 provide the connector pin locations and descriptions for the water control connector on the generator. The signals on this connector may be used with an externally mounted water control solenoid to inhibit the flow of water to the

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5708009-C

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Apex Digital 5708009-C manual Mounting the Generator, Connecting Cooling Water, Installing the Optional Water Control

Contents

Manual Page 7UGT/CPWCN Trademarks Table of Contents Interfaces and Indicators Installation, Setup, and Operation Troubleshooting and Customer Support Advanced Energy 5708009-C List of Figures Advanced Energy 5708009-C List of Tables Advanced Energy 5708009-C Using this Manual to Find Information for Your Generator Understanding PIN Numbers and Apex ConfigurationRead this Section Using the PIN to Locate Information in the Manual Serial number identification tag Using the PIN to Identify Apex Options DeviceNet option Apex Feature Options, Descriptions, and Cross-References PIN Apex 1 to 5.5 kW Generator PIN PIN PIN Interpreting the Manual and Unit Labels Type Conventions Icons Symbols Apex 1 to 5.5 kW Generator Safety Product SAFETY/COMPLIANCE Directives and Standards Directive Description Certification Installation Requirements Conditions of Use General Description Functional DescriptionRegulation Cooling Interlock Optional Water SolenoidGrounding Protection Theory of operation block diagram Block Diagram Explanation Advanced Energy 5708009-C Specifications Physical Specifications Description PIN Option-Specification WeightSize Clearance AC power input connector RF output connectorRF Connector location Water control connectors ConnectorCEX connector Coolant connectors Electrical Specifications Input Power SpecificationsDescription PIN Option and Specification Output Electrical Specifications Line frequencyLine current Regulation modes Full-rated output power Delivered power intoOutput impedance Vswr loads Output power regulation accuracy Load regulation as a functionLine regulation Other Electrical Specifications Cooling Specifications Description SpecificationTemperature Flow rate Heat removal Contaminates Graphical Representations of Flow Rate Flow Rate vs. Pressure Drop Water Flow vs Inlet Temp Apex Generator Environmental Specifications Temperature Relative Humidity Air Pressure OperatingStorage Transportation Interfaces and Indicators Apex User Port Options Pin Apex Standard User Port Satisfying Minimal Requirements for the 25-PIN User Port Interface Cabling Requirements for 25-PIN User PortPIN Descriptions for the 25-PIN User Port Signal Return Name Description Pin Monitor RF PWR on DC BIAS/POWER Overtemp DC BUS OK Wiring Diagrams for the Standard 25-PIN User Port Return DC BUS OK Advanced Energy Apex 1 to 5.5 kW Generator Advanced Energy Apex 1 to 5.5 kW Generator Advanced Energy Apex 1 to 5.5 kW Generator Pin User Port Exclusive-Option D Apex 15-pin User port, option D User port connector 15 Pin Exclusive for configuration D Interface Cabling Requirements for Option D User Port PIN Descriptions for Option D User Port Status RF Power Wiring Diagrams for Option D 15-PIN User Port RF on Bias Apex 1 to 5.5 kW Generator Advanced Energy Apex 1 to 5.5 kW Generator Advanced Energy Apex 1 to 5.5 kW Generator Apex 15-pin User port configuration E option Pin User Port Exclusive-Option E Interface Cabling Requirements for Option E User Port PIN Description for Option E User Port Analog This analog signal RF Power Enable Voltage +15 Vdc provided to When connected Wiring Diagrams for Option E User Port Apex 1 to 5.5 kW Generator Advanced Energy Apex 1 to 5.5 kW Generator Advanced Energy Apex Host Port Options Host Port-RS-232 With AE Bus RS-232, AE Bus Host port connector To Connect the Computer to the Apex unit Signal Name Description Pin RS-232, AE BUS Host Port Cabling RequirementsCommunicating Through the RS-232, AE BUS Host Port AE BUS Protocol Graphic representation of a RS-232, AE Bus message packet Header Checksum Creating AN Ideal Communications Transaction HOST/APEX Communications Transaction Example Command Status Response CSR CODES-RS-232, AE BUS Host Value Meaning Command SET for the RS-232, AE BUS Host Port Command Number DescriptionBytes Data Bytes Fwd pwr Timer Max extOut-of Timeout AllowableHost port Response PortBaud Latch Duty cycle119 Explicit Bytes Data Bytes 130 Mainframe140 Time-out Bytes Data Bytes 162 Status Bytes Data Bytes 164 165166 167 Bytes Data Bytes 171 Dissipation184 185 Bytes Data Bytes 188 Run times189 Status, Bytes Data Bytes 201 202203 205 Bytes Data Bytes 212 Report data Data Host Port-Profibus Bytes Data Bytes 219Data 221 Host port connector with Profibus AE Profibus Protocol Profibus Type Files GSD Files Profibus Termination Profibus-Specific Errors PROFIBUS/APEX Software Commands Byte Description 10.Upload Status Bytes Apex 1 to 5.5 kW Generator Profibus Command SET Command Description Number Life 184Allowable Mainframe NumberBy CMD Packet contains the following bytes arranged Four 8-bit Forward Read fwdPwr limit CMD Out of setpoint before it starts the out-of Bit value Signal Name Description Host Port-DeviceNet Devicenet Interface Characteristics Canl Devicenet Rotary Switches Baud Rate and Addressing Devicenet Control Panel Leds LED State Meaning Devicenet Operation DeviceNet Poll Command Message Byte Bit 17.Response Message Apex Status Indicators Leds Indicator Description Apex Panel Illustrations Overtemp 11. Front Panel 12. Rear panel Installing the Generator Unpacking Spacing Requirements Apex dimensions Connecting Cooling Water Installing the Optional Water ControlMounting the Generator To Connect Cooling Water Connecting Output Power Pin Description Connecting Input Power Provides a basic drawing of the output connectors ODU Connector ODU input connector ODU input connector NONTERMINATED, FOUR-CONDUCTOR Pigtail Harting Type HAN-Q Connector Nonterminated, four-conductor pigtail input options Connecting I/O and Auxiliary Connectors Shows the Harting Type Han-Q input connector To Control the Generator Through a User Port To Control the Generator Through a Host Port To USE the Common Exciter CEX Feature Optional First Time Operation Understanding and Setting UP Pulsing Output Normal Operation Enabling and Setting Pulsing Understanding Pulsing Troubleshooting Guide Checks with the Power Off Advanced Energy Troubleshooting Questions Troubleshooting Procedures Alarm LED LitAC On LED not Lit Overtemp LED on Solid Power Limit LED is Lit Interlock LED is not LitRF on LED Flashing External Load Checks Open/Short RF Output Path Error Codes Error Code Error Code Description SolutionE000 E001 E011 E012E016 E017 E020 E025E033 E050 E051E054 E055 AE Customer Support E105E111 Office Telephone Returning Units for Repair Warranty Authorized Returns Warranty Statement Index Filing a claim Vswr loads Terminal pin descriptions non-terminated 3m and 12’ pigtail