UMC800 Controller | Honeywell instruction

UMC800 Controller

Installation and User Guide

Doc. No.:	51-52-25-61
Release:	F
Last Revision Date:	4/01

Sensing and Control

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Honeywell manual UMC800 Controller

Contents

UMC800 Controller Copyright 2001 by Honeywell Release F April Warranty/Remedy Abstract About This DocumentReferences Contacts Symbol Definition Symbol Definitions Contents Maintenance Tables Figures Purpose IntroductionTopic Description CE Conformity Europe UMC800 Controller UMC800 Description UMC800 Overview − ON/OFF Feature Summary Controller Components Equipment IdentificationEnclosure Controller plug-in I/O module types ModulesControl architecture 551 operator interface Operator Interface Typical Control Builder graphic display Control Builder User utility Control Builder on-line help Serial Communication Ports Communication Port On CPU Module Configuration DisplayCommunication port descriptions Specifications Pre-Installation ConsiderationsIntroduction Operating limits Electrical considerations Taking electrical noise precautionsController grounding Permissible wiring bundles Permissible wire bundlingWire Functions Bundle No Pre-Installation Considerations Introduction Site Preparation Mounting and WiringUMC enclosure and components Power supply input requirements Power requirementsMounting the Controller Assembling parts UMC800 controller enclosure dimensions Enclosure mounting dimensions Common backplane Plug-in Module Locations Terminal Block Color Module Type ID NumberPart Number Module limits O module installation limitationsSlot Locations See Figure Maximum Allowed Controller model number 8001 000 0E 01122300Example of controller model number Controller Slot # Module Type Module ID Module identification record Verify I/O module locations Module wiring Signal Wiring Field wiring shield termination Analog input / analog output field wiring Specification Description Universal analog input module specificationsAnalog inputs module ID Recommended wiring for one pH sensor input Field wiring for one pH sensor input module ID C AO module terminal block connections Analog outputs module ID Digital inputs DI module terminal block connections Do module terminal block connections Digital outputs Digital Output Module Do module relay contact setting PI/FI module terminal block connections Pulse input/frequency input module with digital outputs Pulse/frequency input connections Pulse input/frequency input jumpers Supply Typical Filter Jumper Setting Pulse Width RangeReturn Max Pulse Frequency Pulse/frequency card digital output connections Pulse frequency card outputs Serial communications ports Wiring Communication Links Configuration connector pinouts Configuration connectorSummary of communication link connections to controller PC Connector Pin D Female Configuration cable Null modem cable constructionUMC800 Pin D Male Order part number Quantity Description Installing ferrite clamp for CE compliance Operator interface connector pinouts Display connector to operator interface Terminal connections Connector location at the rear of the operator interface Shield Receive Transmit Comm a and B connectors optional RS 485 serial communications RS 485 port wiring 2 wire Overview Remote AccessModem requirements Cable requirements Modem configuration 3Com US Robotics 56K Data/Fax External Modem Modem configuration examples Set the modem switches to the following Zoom 56K Dualmode External Modem Best Data 56SX Data Fax External Modem SixNet VT-MODEM Industrial External Modem Power supply wiring Power Supply WiringGround wiring Prepower checks Power-up Power Up / Power DownPower-down Operation RUN mode Program modeOffline mode Mode control Controller mode switch location Restrictions on mode control Setting mode switch to Program and then to RUN Controller mode switch summaryController Mode Manual Switch setting Controller downloading summary File DownloadingCalibration Yes Real-time Clock Change Code Download Warm Start / Cold Start Scan rates per inputs configuredWarm start Cold start Status LEDs Status IndicatorsController status LEDs Controller status LEDs Controller Status Alarm and status blocks Comm a and B ports RS 485 Port Configuration Communication Board OptionComm port status UMC800 Controller Installation and User Guide Release F Warranty MaintenanceOverview Servicing Controller maintenance Routine MaintenanceBattery replacement Calibration overview Controller Calibration Controller components that contain calibration values Factory calibration Field calibration Calibration proceduresAI module calibration AO module calibration values Maintenance Controller Calibration Thermocouple Input AO module jumper ST1 Controller components and location Replacement Procedures Maintenance Replacement Procedures Step Action Remove power from the controller Replacing the power supply fuse For the standard CPU module Replacing the battery Replacing I/O modules Step Action Remove power from controller Step Action Replacing the power supply module Replacing the backplane Step Action Controller Diagnostics Diagnostics and TroubleshootingPower up diagnostics Status LED Diagnostic displaysMeaning Details of the diagnostic summary display Fault Detection and Troubleclearing System Task Fault CPU Memory Good LOW Battery Flash Error RTC RTC Read Failure Panel Normal Details of the I/O module diagnostics display Fault detection and troubleclearingModule Diagnostics Menu Status Module BAD Module Controller modem troubleshooting Modem troubleshootingModem does not answer Cause Solution UMC800 Controller Installation and User Guide Release F Replacement parts Parts ListPart Description Part Description Module Configuration SpecificationsController Design Digital Inputs Component Analog OutputsAC Inputs DC Inputs Digital Outputs Component Parameter Description Logic InputsAC Outputs DC Outputs Time Proportional Outputs TPO Relay Alarm Outputs Design Product Classification Enclosure Rating Rated Environmental and Operating ConditionsExtreme Transportation Storage W5W26 PV InputsHoneywell Radiamatic Type RH Type RI Linear Milliamperes OhmsMillivolts Volts Carbon Oxygen 102 UMC800 Controller Installation and User Guide Release F Index Index Y, Z DA2I-6048 Sikkerheskrav DU2I-6048 Veiligheidsvereisten FI2I-6048 Turvallisuusmääräykset FR2I-6048 Consignes DE Securite GE2I-6048 Sicherheitshinweise ¹¬¸ª¸ ¸»ª¸ IT2I-6048 Norme DI Sicurezza NO2I-6048 Sikkerhetskrav PO2I-6048 Instruções DE Segurança SP2I-6048 Normas DE Seguridad SW2I-6048 SäkerhetsföreskrifterPage Asia Pacific Canada Hungary Argentina Bulgaria GermanyAustralia Czech Republic Iceland Austria Denmark Italy Republic of South Sweden Africa NorwayPoland Romania Switzerland Portugal Russia TurkeyPage Sensing and Control