About This Document, Abstract, References | Honeywell UMC800

About This Document

Abstract

This document provides descriptions and procedures for the installation, operation and maintenance of the UMC800 Controller hardware.

References

The following list identifies all documents that may be sources of reference for material discussed in this publication.

Document Title	ID #
UMC800 Technical Overview Specification	51-52-03-24
UMC800 Operator Interface User Guide	51-52-25-62
UMC800 Control Builder User Guide	51-52-25-63
UMC800 Function Block Reference Guide	51-52-25-64
UMC800 RS232 Communications Reference Manual	51-52-25-76
UMC800 User Utility User’s Guide	51-52-25-77
Modbus® RTU Serial Communications User Manual	51-52-25-87
How to Apply Digital Instrumentation in Severe Electrical Noise Environments	51-52-05-01

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.

Honeywell Organization	WWW Address (URL)
Corporate	http://www.honeywell.com
Sensing and Control	http://www.honeywell.com/sensing
International	http://www.honeywell.com/Business/global.asp

Telephone

Contact us by telephone at the numbers listed below.

	Organization	Phone Number
United States and Canada	Honeywell	1-800-423-9883	Tech. Support
		1-888-423-9883	Q&A Faxback
			(TACFAQS)
		1-800-525-7439 Service
Asia Pacific	Honeywell Asia Pacific	(852) 2829-8298
	Hong Kong
Europe	Honeywell PACE, Brussels, Belgium	[32-2] 728-2111
Latin America	Honeywell, Sunrise, Florida U.S.A.	(954) 845-2600

Release F	UMC800 Controller Installation and User Guide	iii
4/01

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Honeywell UMC800 manual About This Document, Abstract, References, Contacts

Contents

UMC800 Controller Copyright 2001 by Honeywell Release F April Warranty/Remedy Contacts About This DocumentAbstract References Symbol Definition Symbol Definitions Contents Maintenance Tables Figures Description IntroductionPurpose Topic CE Conformity Europe UMC800 Controller UMC800 Description UMC800 Overview − ON/OFF Feature Summary Equipment Identification Controller ComponentsEnclosure Modules Controller plug-in I/O module typesControl architecture 551 operator interface Operator Interface Typical Control Builder graphic display Control Builder User utility Control Builder on-line help Communication Port On CPU Module Configuration Display Serial Communication PortsCommunication port descriptions Operating limits Pre-Installation ConsiderationsSpecifications Introduction Taking electrical noise precautions Electrical considerationsController grounding Bundle No Permissible wire bundlingPermissible wiring bundles Wire Functions Pre-Installation Considerations Introduction Mounting and Wiring Site PreparationUMC enclosure and components Assembling parts Power requirementsPower supply input requirements Mounting the Controller UMC800 controller enclosure dimensions Enclosure mounting dimensions Common backplane Plug-in Module Locations Module Type ID Number Terminal Block ColorPart Number Maximum Allowed O module installation limitationsModule limits Slot Locations See Figure Controller Slot # Module Type Module ID 8001 000 0E 01122300Controller model number Example of controller model number Module identification record Verify I/O module locations Module wiring Signal Wiring Field wiring shield termination Analog input / analog output field wiring Universal analog input module specifications Specification DescriptionAnalog inputs module ID Recommended wiring for one pH sensor input Field wiring for one pH sensor input module ID C AO module terminal block connections Analog outputs module ID Digital inputs DI module terminal block connections Do module terminal block connections Digital outputs Digital Output Module Do module relay contact setting PI/FI module terminal block connections Pulse input/frequency input module with digital outputs Pulse/frequency input connections Pulse input/frequency input jumpers Max Pulse Frequency Typical Filter Jumper Setting Pulse Width RangeSupply Return Pulse/frequency card digital output connections Pulse frequency card outputs Serial communications ports Wiring Communication Links Configuration connector Configuration connector pinoutsSummary of communication link connections to controller Order part number Configuration cable Null modem cable constructionPC Connector Pin D Female UMC800 Pin D Male Quantity Description Installing ferrite clamp for CE compliance Operator interface connector pinouts Display connector to operator interface Terminal connections Connector location at the rear of the operator interface Shield Receive Transmit Comm a and B connectors optional RS 485 serial communications RS 485 port wiring 2 wire Cable requirements Remote AccessOverview Modem requirements Modem configuration 3Com US Robotics 56K Data/Fax External Modem Modem configuration examples Set the modem switches to the following Zoom 56K Dualmode External Modem Best Data 56SX Data Fax External Modem SixNet VT-MODEM Industrial External Modem Prepower checks Power Supply WiringPower supply wiring Ground wiring Operation Power Up / Power DownPower-up Power-down Mode control Program modeRUN mode Offline mode Controller mode switch location Restrictions on mode control Controller mode switch summary Setting mode switch to Program and then to RUNController Mode Manual Switch setting File Downloading Controller downloading summaryCalibration Yes Real-time Clock Change Code Download Cold start Scan rates per inputs configuredWarm Start / Cold Start Warm start Status Indicators Status LEDsController status LEDs Controller status LEDs Controller Status Alarm and status blocks RS 485 Port Configuration Communication Board Option Comm a and B portsComm port status UMC800 Controller Installation and User Guide Release F Servicing MaintenanceWarranty Overview Routine Maintenance Controller maintenanceBattery replacement Calibration overview Controller Calibration Controller components that contain calibration values Factory calibration Calibration procedures Field calibrationAI module calibration AO module calibration values Maintenance Controller Calibration Thermocouple Input AO module jumper ST1 Controller components and location Replacement Procedures Maintenance Replacement Procedures Step Action Remove power from the controller Replacing the power supply fuse For the standard CPU module Replacing the battery Replacing I/O modules Step Action Remove power from controller Step Action Replacing the power supply module Replacing the backplane Step Action Diagnostics and Troubleshooting Controller DiagnosticsPower up diagnostics Diagnostic displays Status LEDMeaning Details of the diagnostic summary display Fault Detection and Troubleclearing System Task Fault CPU Memory Good LOW Battery Flash Error RTC RTC Read Failure Panel Normal Menu Status Fault detection and troubleclearingDetails of the I/O module diagnostics display Module Diagnostics Module BAD Module Modem troubleshooting Controller modem troubleshootingModem does not answer Cause Solution UMC800 Controller Installation and User Guide Release F Parts List Replacement partsPart Description Part Description Specifications Module ConfigurationController Design DC Inputs Component Analog OutputsDigital Inputs AC Inputs DC Outputs Component Parameter Description Logic InputsDigital Outputs AC Outputs Time Proportional Outputs TPO Relay Alarm Outputs Design Product Classification Enclosure Rating Transportation Storage Environmental and Operating ConditionsRated Extreme Type RH Type RI PV InputsW5W26 Honeywell Radiamatic Ohms Linear MilliamperesMillivolts Volts Carbon Oxygen 102 UMC800 Controller Installation and User Guide Release F Index Index Y, Z DA2I-6048 Sikkerheskrav DU2I-6048 Veiligheidsvereisten FI2I-6048 Turvallisuusmääräykset FR2I-6048 Consignes DE Securite GE2I-6048 Sicherheitshinweise ¹¬¸ª¸ ¸»ª¸ IT2I-6048 Norme DI Sicurezza NO2I-6048 Sikkerhetskrav PO2I-6048 Instruções DE Segurança SP2I-6048 Normas DE Seguridad SW2I-6048 SäkerhetsföreskrifterPage Austria Denmark Italy Argentina Bulgaria GermanyAsia Pacific Canada Hungary Australia Czech Republic Iceland Portugal Russia Turkey NorwayRepublic of South Sweden Africa Poland Romania SwitzerlandPage Sensing and Control