Contents | Honeywell UMC800 manual

Contents
Introduction	1
Purpose	1
UMC800 Controller	2
CE Conformity (Europe)	2
UMC800 Overview	3
UMC800 Description	3
Feature Summary	4
Equipment Identification	5
Controller Components	5
Operator Interface	7
Control Builder	8
Serial Communication Ports	10
Pre-Installation Considerations	11
Introduction	11
Mounting and Wiring	15
Site Preparation	15
Mounting the Controller	16
Plug-in Module Locations	18
Signal Wiring	23
Wiring Communication Links	36
Remote Access	44
Power Supply Wiring	51
Operation	52
Power Up / Power Down	52
Operational Modes and Controls	53
File Downloading	56
Code Download	57
Warm Start / Cold Start	58
Status Indicators	59
RS 485 Port Configuration (Communication Board Option)	61

Release F	UMC800 Controller Installation and User Guide	v
4/01

Image 5

Honeywell UMC800 manual Contents

Contents

UMC800 Controller Copyright 2001 by Honeywell Release F April Warranty/Remedy Abstract About This DocumentReferences Contacts Symbol Definition Symbol Definitions Contents Maintenance Tables Figures Purpose IntroductionTopic Description CE Conformity Europe UMC800 Controller UMC800 Description UMC800 Overview − ON/OFF Feature Summary Enclosure Equipment IdentificationController Components Control architecture ModulesController plug-in I/O module types 551 operator interface Operator Interface Typical Control Builder graphic display Control Builder User utility Control Builder on-line help Communication port descriptions Communication Port On CPU Module Configuration DisplaySerial Communication Ports Specifications Pre-Installation ConsiderationsIntroduction Operating limits Controller grounding Taking electrical noise precautionsElectrical considerations Permissible wiring bundles Permissible wire bundlingWire Functions Bundle No Pre-Installation Considerations Introduction UMC enclosure and components Mounting and WiringSite Preparation Power supply input requirements Power requirementsMounting the Controller Assembling parts UMC800 controller enclosure dimensions Enclosure mounting dimensions Common backplane Plug-in Module Locations Part Number Module Type ID NumberTerminal Block Color Module limits O module installation limitationsSlot Locations See Figure Maximum Allowed Controller model number 8001 000 0E 01122300Example of controller model number Controller Slot # Module Type Module ID Module identification record Verify I/O module locations Module wiring Signal Wiring Field wiring shield termination Analog input / analog output field wiring Analog inputs module ID Universal analog input module specificationsSpecification Description Recommended wiring for one pH sensor input Field wiring for one pH sensor input module ID C AO module terminal block connections Analog outputs module ID Digital inputs DI module terminal block connections Do module terminal block connections Digital outputs Digital Output Module Do module relay contact setting PI/FI module terminal block connections Pulse input/frequency input module with digital outputs Pulse/frequency input connections Pulse input/frequency input jumpers Supply Typical Filter Jumper Setting Pulse Width RangeReturn Max Pulse Frequency Pulse/frequency card digital output connections Pulse frequency card outputs Serial communications ports Wiring Communication Links Summary of communication link connections to controller Configuration connectorConfiguration connector pinouts PC Connector Pin D Female Configuration cable Null modem cable constructionUMC800 Pin D Male Order part number Quantity Description Installing ferrite clamp for CE compliance Operator interface connector pinouts Display connector to operator interface Terminal connections Connector location at the rear of the operator interface Shield Receive Transmit Comm a and B connectors optional RS 485 serial communications RS 485 port wiring 2 wire Overview Remote AccessModem requirements Cable requirements Modem configuration 3Com US Robotics 56K Data/Fax External Modem Modem configuration examples Set the modem switches to the following Zoom 56K Dualmode External Modem Best Data 56SX Data Fax External Modem SixNet VT-MODEM Industrial External Modem Power supply wiring Power Supply WiringGround wiring Prepower checks Power-up Power Up / Power DownPower-down Operation RUN mode Program modeOffline mode Mode control Controller mode switch location Restrictions on mode control Controller Mode Manual Switch setting Controller mode switch summarySetting mode switch to Program and then to RUN Calibration Yes Real-time Clock Change File DownloadingController downloading summary Code Download Warm Start / Cold Start Scan rates per inputs configuredWarm start Cold start Controller status LEDs Status IndicatorsStatus LEDs Controller status LEDs Controller Status Alarm and status blocks Comm port status RS 485 Port Configuration Communication Board OptionComm a and B ports UMC800 Controller Installation and User Guide Release F Warranty MaintenanceOverview Servicing Battery replacement Routine MaintenanceController maintenance Calibration overview Controller Calibration Controller components that contain calibration values Factory calibration AI module calibration Calibration proceduresField calibration AO module calibration values Maintenance Controller Calibration Thermocouple Input AO module jumper ST1 Controller components and location Replacement Procedures Maintenance Replacement Procedures Step Action Remove power from the controller Replacing the power supply fuse For the standard CPU module Replacing the battery Replacing I/O modules Step Action Remove power from controller Step Action Replacing the power supply module Replacing the backplane Step Action Power up diagnostics Diagnostics and TroubleshootingController Diagnostics Meaning Diagnostic displaysStatus LED Details of the diagnostic summary display Fault Detection and Troubleclearing System Task Fault CPU Memory Good LOW Battery Flash Error RTC RTC Read Failure Panel Normal Details of the I/O module diagnostics display Fault detection and troubleclearingModule Diagnostics Menu Status Module BAD Module Modem does not answer Cause Solution Modem troubleshootingController modem troubleshooting UMC800 Controller Installation and User Guide Release F Part Description Parts ListReplacement parts Part Description Controller Design SpecificationsModule Configuration Digital Inputs Component Analog OutputsAC Inputs DC Inputs Digital Outputs Component Parameter Description Logic InputsAC Outputs DC Outputs Time Proportional Outputs TPO Relay Alarm Outputs Design Product Classification Enclosure Rating Rated Environmental and Operating ConditionsExtreme Transportation Storage W5W26 PV InputsHoneywell Radiamatic Type RH Type RI Millivolts Volts Carbon Oxygen OhmsLinear Milliamperes 102 UMC800 Controller Installation and User Guide Release F Index Index Y, Z DA2I-6048 Sikkerheskrav DU2I-6048 Veiligheidsvereisten FI2I-6048 Turvallisuusmääräykset FR2I-6048 Consignes DE Securite GE2I-6048 Sicherheitshinweise ¹¬¸ª¸ ¸»ª¸ IT2I-6048 Norme DI Sicurezza NO2I-6048 Sikkerhetskrav PO2I-6048 Instruções DE Segurança SP2I-6048 Normas DE Seguridad SW2I-6048 SäkerhetsföreskrifterPage Asia Pacific Canada Hungary Argentina Bulgaria GermanyAustralia Czech Republic Iceland Austria Denmark Italy Republic of South Sweden Africa NorwayPoland Romania Switzerland Portugal Russia TurkeyPage Sensing and Control