Honeywell UMC800 Parts List

Parts List

UMC800 Controller

Release F UMC800 Controller Installation and User Guide 91

4/01

Parts List

UMC800 Controller

If you require replacement or spare parts for the UMC controller, you can order them by referring to the

table below and contacting your Honeywe l l representative.

Replacement parts

Part Description Part Number

Analog Input Card 46190305-503

Analog Output Card 46190314-503

DO Relay Output Card 46190308-503

DO AC Output 46190344-501

DO AC Output (2 @ 2 A and 4 @ 0.5 A) 46190344-502

DO DC Output 46190341-501

DI Contact Input (6) 46190311-503

DI Contact Input (16) 46190353-501

DI AC Input 46190350-501

DI DC Input 46190347-501

Pulse/Frequency Input Card 46190360-501

± 15 Vdc pH Power Module 51450921-501

Controller Terminal Board Cover 51309474-501

RS 485 Comm Card Kit (for controllers purchased 3-99 to 2-00) 51404868-501

RS 485 Comm Card Kit (for controllers purchased after 2-00) 51404868-502

Ethernet Communications Card Upgrade Kit (for controllers purchased

after 12-00) 51500651-501

Power Supply

100-240 V ac or dc

24 V ac or dc (Optional) 46190250-502

46190250-504

Controller CPU Kits (for controllers purchased 3-99 to 2-00):

Up to 8 PID Loops

Up to 16 PID Loops

Up to 8 PID Loops with RS 485 Communications

Up to 16 PID Loops with RS 485 Communications

51404865-501

51404865-502

51404865-503

51404865-504

Controller CPU Kits (for controllers purchased after 2-00):

Up to 8 PID Loops

Up to 16 PID Loops

Up to 8 PID Loops with RS 485 Communications

Up to 16 PID Loops with RS 485 Communications

51404865-505

51404865-506

51404865-507

51404865-508

Battery (for CPU) 51198364-501

Backplane Assembly 46190329-502

I/O Black Terminal Block 46190202-501

Contents

Main Notices and Trademarks Warranty/Remedy About This Document Abstract References Contacts Symbol Definitions Contents Page Tables Figures Introduction Purpose UMC800 Controller CE Conformity (Europe) UMC800 Overview UMC800 Description Feature Summary Equipment Identification Controller Components Release F UMC800 Controller Installation and User Guide 5 4/01 Equipment Identification Controller Components Figure 2 UMC800 controller hardware RS485 serial communication ports (slave and master) that support Modbus RTU protocol. Page Operator Interface ? ? Control Builder Page Serial Communication Ports Pre-Installation Considerations Introduction Page Page Page Mounting and Wiring Site Preparation CPU Module Power Supply Front Cover External Wiring Access Holes Mounting the Controller Page Plug-in Module Locations I/O Module Slots ! I/O Module PWA Terminal Block Figure 10 I/O module PWA and terminal Table 6 I/O module identification Page Page Page Signal Wiring Page Figure 13 AI module terminal block connections 26 UMC800 Controller Installation and User Guide Release F Power Supply Module Figure 14 Recommended wiring for one pH sensor input - Analog Input Module + Mod 1 Mod 4 Figure 15 AO module terminal block connections Page Figure 16 DI module terminal block connections Figure 17 DO module terminal block connections ! Figure 18 DO module relay contact setting 32 UMC800 Controller Installation and User Guide Release F Figure 19 PI/FI module terminal block connections Release F UMC800 Controller Installation and User Guide 33 4/01 OFF ON Figure 21 Pulse/frequency input connections - Pulse/Frequency Input Board V Supply (DC) R Page Page Wiring Communication Links Table 10 Summary of communication link connections to controller CONFIGURATION cable Table 12 Null modem cable construction Attach ties snugly against each side of the clamp. Cable Terminals * Wiring Communication Links Release F UMC800 Controller Installation and User Guide 41 4/01 Connector location at the rear of the operator interface 551 Operator Interface Rear Connector for Cable from Controller Figure 25 Terminal connections 552 Operator Interface Rear Connector for Cable from Controller 1041 Operator Interface Rear Page Page Remote Access Page Page Page Page Page Page Power Supply Wiring F 3,15 AT 250V L1 L2 / N Operation Power Up / Power Down Operational Modes and Controls Controller Mode Switch CPU Module Page File Downloading Code Download Warm Start / Cold Start Status Indicators NOTE: See Table 20 for the details of the indications and their meaning. Page RS 485 Port Configuration (Communication Board Option) Page Maintenance Overview Routine Maintenance Controller Calibration AO Module AI Module Backplane CPU Page Page Maintenance Controller Calibration ! Release F UMC800 Controller Installation and User Guide 69 4/01 ST1 Figure 34 AO module jumper ST1 Wire Jumper ST1 Replacement Procedures Backplane Figure 35 Controller components and location Battery Compartment Power Supply Fuse Power Supply Page 1 2 3 4 Figure 36 Power supply fuse and CPU battery location Fuse Holder 5 CPU Battery Location Page Page Page Page Page Page Diagnostics and Troubleshooting Overview Controller Diagnostics Page Fault Detection and Troubleclearing Table 20 Details of the diagnostic summary display 2. Upgrade 4. Contact 2. Upgrade 4. Contact Page 2. If fault 1. If Lo BAT LED 2. If Lo BAT LED 2. Replace Page 2. Replace AI 1. Replace 2. Check 1. Install the 2. Check 1. If the error is an 2. If the error is an 3. If the board is an Modem troubleshooting Controller modem problems will typically show one of two symptoms. Table 22 Controller modem troubleshooting Page Parts List UMC800 Controller Page Specifications Introduction Controller Design I/O Module Configuration Page Page *Base Power Required is the power required to provided module operation within specifications. Design Page Environmental and Operating Conditions *Relative Humidity is derated above 40 C. PV Inputs Page Page Index A B C D O P, Q R S T ! VEILIGHEIDSVEREISTEN DU2I-6048 ! TURVALLISUUSMRYKSET FI2I-6048 ! CONSIGNES DE SECURITE FR2I-6048 ! SICHERHEITSHINWEISE GE2I-6048 ! NORME DI SICUREZZA IT2I-6048 ! SIKKERHETSKRAV NO2I-6048 ! INSTRUES DE SEGURANA PO2I-6048 ! NORMAS DE SEGURIDAD SP2I-6048 ! SKERHETSFRESKRIFTER SW2I-6048 ! Page HSM8 HONEYWELL SERVICE CENTERS ARGENTINA BULGARIA GERMANY ASIA PACIFIC CANADA HUNGARY AUSTRALIA CZECH REPUBLIC ICELAND AUSTRIA DENMARK ITALY BELGIUM FINLAND MEXICO NORWAY REPUBLIC OF SOUTH AFRICA SWEDEN POLAND ROMANIA SWITZERLAND PORTUGAL RUSSIA TURKEY REPUBLIC OF IRELAND SLOVAKIA UNITED KINGDOM REP. OF SINGAPORE SPAIN U.S.A.