Pre-Installation Considerations Introduction | Honeywell UMC800

Pre-Installation Considerations Introduction

14	UMC800 Controller Installation and User Guide	Release F
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Honeywell UMC800 manual Pre-Installation Considerations Introduction

Contents

UMC800 Controller Warranty/Remedy Copyright 2001 by Honeywell Release F April References About This DocumentAbstract Contacts Symbol Definitions Symbol Definition Contents Maintenance Tables Figures Topic IntroductionPurpose Description UMC800 Controller CE Conformity Europe UMC800 Overview UMC800 Description Feature Summary − ON/OFF Controller Components Equipment IdentificationEnclosure Controller plug-in I/O module types ModulesControl architecture Operator Interface 551 operator interface Control Builder Typical Control Builder graphic display Control Builder on-line help User utility Serial Communication Ports Communication Port On CPU Module Configuration DisplayCommunication port descriptions Introduction Pre-Installation ConsiderationsSpecifications Operating limits Electrical considerations Taking electrical noise precautionsController grounding Wire Functions Permissible wire bundlingPermissible wiring bundles Bundle No Pre-Installation Considerations Introduction Site Preparation Mounting and WiringUMC enclosure and components Mounting the Controller Power requirementsPower supply input requirements Assembling parts Enclosure mounting dimensions UMC800 controller enclosure dimensions Plug-in Module Locations Common backplane Terminal Block Color Module Type ID NumberPart Number Slot Locations See Figure O module installation limitationsModule limits Maximum Allowed Example of controller model number 8001 000 0E 01122300Controller model number Controller Slot # Module Type Module ID Verify I/O module locations Module identification record Signal Wiring Module wiring Analog input / analog output field wiring Field wiring shield termination Specification Description Universal analog input module specificationsAnalog inputs module ID Field wiring for one pH sensor input module ID C Recommended wiring for one pH sensor input Analog outputs module ID AO module terminal block connections Digital inputs DI module terminal block connections Digital outputs Do module terminal block connections Do module relay contact setting Digital Output Module Pulse input/frequency input module with digital outputs PI/FI module terminal block connections Pulse input/frequency input jumpers Pulse/frequency input connections Return Typical Filter Jumper Setting Pulse Width RangeSupply Max Pulse Frequency Pulse frequency card outputs Pulse/frequency card digital output connections Wiring Communication Links Serial communications ports Configuration connector pinouts Configuration connectorSummary of communication link connections to controller UMC800 Pin D Male Configuration cable Null modem cable constructionPC Connector Pin D Female Order part number Installing ferrite clamp for CE compliance Quantity Description Display connector to operator interface Operator interface connector pinouts Connector location at the rear of the operator interface Terminal connections Comm a and B connectors optional Shield Receive Transmit RS 485 port wiring 2 wire RS 485 serial communications Modem requirements Remote AccessOverview Cable requirements Modem configuration Modem configuration examples 3Com US Robotics 56K Data/Fax External Modem Set the modem switches to the following Zoom 56K Dualmode External Modem Best Data 56SX Data Fax External Modem SixNet VT-MODEM Industrial External Modem Ground wiring Power Supply WiringPower supply wiring Prepower checks Power-down Power Up / Power DownPower-up Operation Offline mode Program modeRUN mode Mode control Restrictions on mode control Controller mode switch location Setting mode switch to Program and then to RUN Controller mode switch summaryController Mode Manual Switch setting Controller downloading summary File DownloadingCalibration Yes Real-time Clock Change Code Download Warm start Scan rates per inputs configuredWarm Start / Cold Start Cold start Status LEDs Status IndicatorsController status LEDs Alarm and status blocks Controller status LEDs Controller Status Comm a and B ports RS 485 Port Configuration Communication Board OptionComm port status UMC800 Controller Installation and User Guide Release F Overview MaintenanceWarranty Servicing Controller maintenance Routine MaintenanceBattery replacement Controller Calibration Calibration overview Factory calibration Controller components that contain calibration values Field calibration Calibration proceduresAI module calibration Maintenance Controller Calibration Thermocouple Input AO module calibration values AO module jumper ST1 Replacement Procedures Controller components and location Maintenance Replacement Procedures Replacing the power supply fuse Step Action Remove power from the controller Replacing the battery For the standard CPU module Step Action Remove power from controller Replacing I/O modules Step Action Replacing the power supply module Replacing the backplane Step Action Controller Diagnostics Diagnostics and TroubleshootingPower up diagnostics Status LED Diagnostic displaysMeaning Fault Detection and Troubleclearing Details of the diagnostic summary display System Task Fault CPU Memory Good LOW Battery Flash Error RTC RTC Read Failure Panel Normal Module Diagnostics Fault detection and troubleclearingDetails of the I/O module diagnostics display Menu Status Module BAD Module Controller modem troubleshooting Modem troubleshootingModem does not answer Cause Solution UMC800 Controller Installation and User Guide Release F Replacement parts Parts ListPart Description Part Description Module Configuration SpecificationsController Design AC Inputs Component Analog OutputsDigital Inputs DC Inputs AC Outputs Component Parameter Description Logic InputsDigital Outputs DC Outputs Relay Alarm Outputs Time Proportional Outputs TPO Design Product Classification Enclosure Rating Extreme Environmental and Operating ConditionsRated Transportation Storage Honeywell Radiamatic PV InputsW5W26 Type RH Type RI Linear Milliamperes OhmsMillivolts Volts Carbon Oxygen 102 UMC800 Controller Installation and User Guide Release F Index Index Y, Z Sikkerheskrav DA2I-6048 Veiligheidsvereisten DU2I-6048 Turvallisuusmääräykset FI2I-6048 Consignes DE Securite FR2I-6048 Sicherheitshinweise GE2I-6048 ¹¬¸ª¸ ¸»ª¸ Norme DI Sicurezza IT2I-6048 Sikkerhetskrav NO2I-6048 Instruções DE Segurança PO2I-6048 Normas DE Seguridad SP2I-6048 Säkerhetsföreskrifter SW2I-6048Page Australia Czech Republic Iceland Argentina Bulgaria GermanyAsia Pacific Canada Hungary Austria Denmark Italy Poland Romania Switzerland NorwayRepublic of South Sweden Africa Portugal Russia TurkeyPage Sensing and Control