Honeywell Control Builder Manual for UMC800 Network Card

Equipment Identification

Control Builder

Control Builder

All controller and operator interface configuration is performed using Control Builder software on a separate PC operating with WindowsTM 95 or WindowsTM NT 4.0. All configuration is performed off-line (computer disconnected from the controller and operator interface). The configuration is downloaded in a separate operation as a complete file through a dedicated RS-232 communication port on the controller. Once a configuration is installed into the controller and operator interface, the Control Builder software may be used to monitor areas of the configuration to verify proper operation. Controller configuration development is performed using "Drag and Drop” techniques for positioning graphic icons on a CRT display from a list of available functions. See Figure 6. Signal flow connections from icon to icon complete the controller configuration. The Control Builder software will create a graphic diagram 1 page high by 20 pages wide. The completed diagram may be printed on 20 pages of 8.5" x 11.5" paper. Each configuration is saved as a single PC file. Multiple files may be saved on the PC. The Control Builder can concurrently open multiple configuration files.

Figure 6 Typical Control Builder graphic display

8	UMC800 Controller Installation and User Guide	Release F
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Honeywell UMC800 manual Typical Control Builder graphic display

Contents

UMC800 Controller Warranty/Remedy Copyright 2001 by Honeywell Release F April About This Document AbstractReferences Contacts Symbol Definitions Symbol Definition Contents Maintenance Tables Figures Introduction PurposeTopic Description UMC800 Controller CE Conformity Europe UMC800 Overview UMC800 Description Feature Summary − ON/OFF Controller Components Equipment IdentificationEnclosure Controller plug-in I/O module types ModulesControl architecture Operator Interface 551 operator interface Control Builder Typical Control Builder graphic display Control Builder on-line help User utility Serial Communication Ports Communication Port On CPU Module Configuration DisplayCommunication port descriptions Pre-Installation Considerations SpecificationsIntroduction Operating limits Electrical considerations Taking electrical noise precautionsController grounding Permissible wire bundling Permissible wiring bundlesWire Functions Bundle No Pre-Installation Considerations Introduction Site Preparation Mounting and WiringUMC enclosure and components Power requirements Power supply input requirementsMounting the Controller Assembling parts Enclosure mounting dimensions UMC800 controller enclosure dimensions Plug-in Module Locations Common backplane Terminal Block Color Module Type ID NumberPart Number O module installation limitations Module limitsSlot Locations See Figure Maximum Allowed 8001 000 0E 01122300 Controller model numberExample of controller model number Controller Slot # Module Type Module ID Verify I/O module locations Module identification record Signal Wiring Module wiring Analog input / analog output field wiring Field wiring shield termination Specification Description Universal analog input module specificationsAnalog inputs module ID Field wiring for one pH sensor input module ID C Recommended wiring for one pH sensor input Analog outputs module ID AO module terminal block connections Digital inputs DI module terminal block connections Digital outputs Do module terminal block connections Do module relay contact setting Digital Output Module Pulse input/frequency input module with digital outputs PI/FI module terminal block connections Pulse input/frequency input jumpers Pulse/frequency input connections Typical Filter Jumper Setting Pulse Width Range SupplyReturn Max Pulse Frequency Pulse frequency card outputs Pulse/frequency card digital output connections Wiring Communication Links Serial communications ports Configuration connector pinouts Configuration connectorSummary of communication link connections to controller Configuration cable Null modem cable construction PC Connector Pin D FemaleUMC800 Pin D Male Order part number Installing ferrite clamp for CE compliance Quantity Description Display connector to operator interface Operator interface connector pinouts Connector location at the rear of the operator interface Terminal connections Comm a and B connectors optional Shield Receive Transmit RS 485 port wiring 2 wire RS 485 serial communications Remote Access OverviewModem requirements Cable requirements Modem configuration Modem configuration examples 3Com US Robotics 56K Data/Fax External Modem Set the modem switches to the following Zoom 56K Dualmode External Modem Best Data 56SX Data Fax External Modem SixNet VT-MODEM Industrial External Modem Power Supply Wiring Power supply wiringGround wiring Prepower checks Power Up / Power Down Power-upPower-down Operation Program mode RUN modeOffline mode Mode control Restrictions on mode control Controller mode switch location Setting mode switch to Program and then to RUN Controller mode switch summaryController Mode Manual Switch setting Controller downloading summary File DownloadingCalibration Yes Real-time Clock Change Code Download Scan rates per inputs configured Warm Start / Cold StartWarm start Cold start Status LEDs Status IndicatorsController status LEDs Alarm and status blocks Controller status LEDs Controller Status Comm a and B ports RS 485 Port Configuration Communication Board OptionComm port status UMC800 Controller Installation and User Guide Release F Maintenance WarrantyOverview Servicing Controller maintenance Routine MaintenanceBattery replacement Controller Calibration Calibration overview Factory calibration Controller components that contain calibration values Field calibration Calibration proceduresAI module calibration Maintenance Controller Calibration Thermocouple Input AO module calibration values AO module jumper ST1 Replacement Procedures Controller components and location Maintenance Replacement Procedures Replacing the power supply fuse Step Action Remove power from the controller Replacing the battery For the standard CPU module Step Action Remove power from controller Replacing I/O modules Step Action Replacing the power supply module Replacing the backplane Step Action Controller Diagnostics Diagnostics and TroubleshootingPower up diagnostics Status LED Diagnostic displaysMeaning Fault Detection and Troubleclearing Details of the diagnostic summary display System Task Fault CPU Memory Good LOW Battery Flash Error RTC RTC Read Failure Panel Normal Fault detection and troubleclearing Details of the I/O module diagnostics displayModule Diagnostics Menu Status Module BAD Module Controller modem troubleshooting Modem troubleshootingModem does not answer Cause Solution UMC800 Controller Installation and User Guide Release F Replacement parts Parts ListPart Description Part Description Module Configuration SpecificationsController Design Component Analog Outputs Digital InputsAC Inputs DC Inputs Component Parameter Description Logic Inputs Digital OutputsAC Outputs DC Outputs Relay Alarm Outputs Time Proportional Outputs TPO Design Product Classification Enclosure Rating Environmental and Operating Conditions RatedExtreme Transportation Storage PV Inputs W5W26Honeywell Radiamatic Type RH Type RI Linear Milliamperes OhmsMillivolts Volts Carbon Oxygen 102 UMC800 Controller Installation and User Guide Release F Index Index Y, Z Sikkerheskrav DA2I-6048 Veiligheidsvereisten DU2I-6048 Turvallisuusmääräykset FI2I-6048 Consignes DE Securite FR2I-6048 Sicherheitshinweise GE2I-6048 ¹¬¸ª¸ ¸»ª¸ Norme DI Sicurezza IT2I-6048 Sikkerhetskrav NO2I-6048 Instruções DE Segurança PO2I-6048 Normas DE Seguridad SP2I-6048 Säkerhetsföreskrifter SW2I-6048Page Argentina Bulgaria Germany Asia Pacific Canada HungaryAustralia Czech Republic Iceland Austria Denmark Italy Norway Republic of South Sweden AfricaPoland Romania Switzerland Portugal Russia TurkeyPage Sensing and Control