Table 5-3 Converter Section Troubleshooting

INDICATION

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

Current Sense FLT

Open circuit between control board

Check control wires between control board and current feedback sensor.

 

and current sensor or defective

 

 

current sensor.

 

 

 

 

DC Bus High

Incorrect setting of converter bridge

Check Bus Capacitance value of converter section parameters.

 

parameter.

 

 

 

 

 

Decel rate too fast.

Increase Decel time parameter setting.

 

 

 

DC Bus Low

Input voltage too low.

Monitor power line fluctuations with date and time imprint

 

 

to isolate power problem.

 

 

Check power line disturbances (sags caused by start up of

 

 

other equipment).

 

 

Use step up isolation transformer if needed.

 

 

 

GND FLT

Improper wiring.

Disconnect wiring between control and motor. Retry test.

 

 

If GND FLT is cleared, reconnect motor leads and retry the test.

 

 

Rewire as necessary.

 

 

Repair motor.

 

 

If GND FLT remains, contact Baldor.

 

 

 

High INIT CUR

Incorrect phasing between input

Check connections for proper phasing as detailed in Section 3 of this

 

power, filter assembly and line

manual.

 

reactors.

 

 

 

 

ID:No Feedback

Control board is installed on wrong

Change power base to one that has current feedback sensors.

 

power base.

 

 

 

 

INT Over-Temp

Ambient temperature too high.

Relocate control to a cooler area. Add cooling fans or air condition the

 

 

cabinet.

 

 

 

 

Drive overloaded.

Verify proper sizing of control and motor. Correct loading of motor.

 

 

 

 

Cooling fans or air path is clogged.

Clean fans and air path.

 

 

Ensure fans are operating.

 

 

 

Invalid Base ID

Control does not recognize

Press “RESET” key on keypad. If fault remains, call Baldor.

 

converter power base.

 

 

 

 

Logic Supply FLT

Power supply malfunctioned.

Replace logic power supply.

 

 

 

Lost AB Phase

Wire disconnected or phase lost.

Check for input power on all 3 phases.

 

 

Check wiring and correct errors in all output wiring and wiring between

 

 

individual components on EK type controls. Press “RESET” key on

 

 

keypad. If fault remains, call Baldor.

 

 

 

Lost BC Phase

Wire disconnected or phase lost.

Check for input power on all 3 phases.

 

 

Check wiring and correct errors in all output wiring and wiring between

 

 

individual components on EK type controls. Press “RESET” key on

 

 

keypad. If fault remains, call Baldor.

 

 

 

Lost User Data

Battery backed memory failure.

Parameter data was erased. Disconnect power to control and

 

 

apply power (cycle power). Enter all parameters.

 

 

Cycle power. If problem persists, contact Baldor.

 

 

 

Low INIT Bus V

Improper AC line voltage.

Check input AC voltage level.

 

 

 

Memory Error

EEPROM memory fault occurred.

Press “RESET” key on keypad. If fault remains, call Baldor.

 

 

 

mP Reset

Power was cycled before Bus

Press “RESET” key on keypad.

 

voltage reached 0VDC.

Disconnect power and allow at least 5 minutes for

 

 

Bus capacitors to discharge before applying power.

 

 

If fault remains, call Baldor.

 

 

 

New Base ID

Software parameters are not

Press “RESET” key on keypad to clear the fault condition. Cycle power

 

initialized on newly installed

(turn power OFF then ON). Refer to Section 4 and initialize new software.

 

control board.

Access diagnostics and compare power base ID number to list in Table

 

 

5-5 to ensure a match. Re-enter the Parameter Block Values you

 

 

recorded in the User Settings at the end of this manual. Autotune the

 

 

control. If fault remains, call Baldor.

 

 

 

 

Continued on next page.

 

 

 

MN722

 

Troubleshooting 5-7

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Baldor mn722 manual Converter Section Troubleshooting, Gnd Flt