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CL608e/CL612e manual
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245 pages, 3.36 Mb
CL608e/CL612e Printers
Service Manual
PN 9001079
Re
v
.
B
Contents
Main
Page
i
Section 1. Overview and Specifications Page
Section 2. Configuration
Section 3. Interface Specifications
Section 4. Electrical Checks and Adjustments
ii
Section 4. Electrical Checks and Adjustments
Section 5. Mechanical Adjustments
Section 6. Replacement Procedures
Section 7. Factory Resets
iii
Section 8. Troubleshooting
Index
Section 9. Optional Accessories
Section 10. Parts List
Page
Overview and Specifications
1.1 Overview
1.2 Physical Characteristics
1.3 Printer Features
Rear Panel
Printer Features
1.4 Operation Panel/Displays
Operation Panel/Displays
1.5 Components
1.6 Sensors and Switches
Components
Switches and Sensors
1.9 Optional Accessories
1.7 Ribbon
1.8 Installation Considerations
1.10 Environment & Approvals
1.11 General Printer Specifications
Page
General Printer Specifications
1.12 Character Fonts
1.13 Bar Codes
Page
Configuration
2.1 Dip Switch Settings 2
DIP SWITCHES
RS232 Transmit/Receive Setting (located on RS232 I/F Module)
Printer Set up
Page
Page
Page
2.2 Default Settings
Dip Switch Selections
DEFAULT SETTING COMPLETED
2.3 LCD Panel Configuration
Page
Print Speed Adjustment
PRINT speed 468
LCD Panel Normal Mode
Pitch Offset Adjustment
pitch offset +00mm
LCD Panel Normal Mode
Pitch Offset Adjustment
Cancel Print Job
cancel print job
LCD Panel Normal Mode
cancel print job COMPLETED
ZERO SLASH
auto online
Zero Slash
AutoOnline
LCD Panel Advanced Mode
set calendar
Print Offset
Set Calendar
Print offset v:+0000 H:+000
Set Calendar (Continued)
calendar 00/00/00 00:00
Calendar 00/00/00 00:00
character pitch prop fixed
Character Pitch
Exit Advanced Mode
ignore cr/lf
Ignore CR/LF
Advanced Mode card Mode
LCD Panel Card Mode
Mem Select (CC1)
mem select (CC1) Card Memory
Page
Page
Page
Page
Page
Page
Page
ADVANCED MODE
service mode
Gap [X.XV] Input [X.XV} gap [x.xv]
gap [x.xv]
Gap [X.XV] Input [X.XV}
eye [x.xv]
Eye [X.XV] Input [X.XV}
Auto online feed
Feed on Error Yes No feed on error
Auto Online Feed Yes No
Reprint W/Feed Yes No reprint w/feed
Page
Select LCD Display Language
select language english
Euro Code D5
euro code d5
Page
Page
LCD Panel Counters Mode
counters mode
Test Print Mode
Test Print Mode Configuration
test print mode configuration
LCD Panel Test Print Mode
test print Size 10 c m
press feed key to stop printing
Default Setting Mode
Default Setting Mode
default setting
Page
Page
Page
(Countinued)
LCD Panel Download User Defined Protocol Codes
User Download Press the Line Key
Hex Dump Mode
online qty:000000
Page
2.4 Sample Test Labels
Interface Specifications
!
3.2 Interface Types
3.1 Overview
Interface Types
Available Interfaces
3.3 The Receive Buffer
3.4 IEEE 1284 Parallel Interface
Data Streams:
The Receive Buffer
IEEE 1284 Parallel Interface
3.5 RS232C Serial Interface
PIN ASSIGNMENTS - RS232C PRINTER END
13 1
25 14
RS232C Serial Interface
Cable Requirements
Ready/Busy Flow Control
X-On/X-Off Flow Control
Data Streams
3.6 Universal Serial Bus (USB) Interface
3.7 Ethernet Interface
Universal Serial Bus (USB) Interface (Cont)
3.8 Bi-Directional Communications
3.9 Accessory (EXT) Connecto
Pin Assignments
Standard Operation
Repeat Print
Error Signals
Page
"
Electrical Checks and Adjustments
4.1 Overview
4.2 Steps Prior to Some Procedures
4.3 DC Power Voltage Checks
Page
DC Power Voltage Checks
4.4 Potentiometer Assignments & Adjustments
Potentiometer Assignments & Adjustments
Page
Page
4.6 Label Gap Adjustment
4.7 Eye-Mark Adjustment
Page
4.9 Ribbon Sensor Operation Verification
online qty:000000 Ribbon end
4.10 Ribbon Sensor Adjustment
4.11 LCD Display Adjustment
4.12 Print Darkness Adjustment
print darkness 1(L) 2(M) 3(D)
#
Mechanical Adjustments
5-1 Overview
5.2 Ribbon Clutch Adjustments
Fig. 5-1
Ribbon Clutch Adjustments
Fig. 5-4
REWIND CLUTCH UNWIND CLUTCH
Fig. 5-3
Fig. 5-2
Page
5.3 Print Head Position Adjustment
Print Head Position Adjustment
Fig. 5-7
5.4 Print Head Balance Adjustment
Fig. 5-8
5.5 Ribbon Roller Adjustment
Fig. 5-9
5.6 Feed Roller Adjustment (Label Tracking)
Feed Roller Adjustment (Label Tracking)
Fig. 5-10
Fig. 5-11
Fig. 5-13
Fig. 5-12
5.7 Timing Belt Tension Adjustment
Fig. 5-14
Page
5.9 Notch/Gap Sensor Adjustment
LABEL
Page
Replacement Procedures
$
6.1 Overview
6.2 Replacing the Main Circuit Board
Fig. 6-1
Figs. 6-2
Figs. 6-3
Page
Figs. 6-5
6.3 Replacing the Fuses
Fig. 6-6
Replacing the Fuses
Figs. 6-7
6.4 Replacing the Power Supply
Page
Replacing the Power Supply
Fig. 6-16
Fig. 6-18
Fig. 6-17
6.5 Replacing the Stepper Motor
6.6 Replacing the Timing Belts
Fig. 6-19
Replacing the Timing Belts
Fig. 6-20
Fig. 6-21
Replacing the Timing Belts
Figs. 6-22
Figs. 6-23
6.7 Replacing the Print Head
Replacing the Print Head
Fig. 6-24 Fig. 6-25
Fig. 6-27
Fig. 6-26
Replacing the Print Head
Fig. 6-28
Fig. 6-29
6.8 Replacing the Platen
Fig. 6-30
Fig. 6-31
Fig. 6-32
Fig. 6-35
Fig. 6-33
Fig. 6-34
Fig. 6-39
Fig. 6-36
Fig. 6-38
Fig. 6-37
6.9 Replacing the Ribbon Drive Clutch Washers
Fig. 6-40
List 6-A
Page
Page
Fig. 6-45 Fig. 6-46
Fig. 6-47
Fig. 6-48
6.10 Replacing the Ribbon Motion Sensor
Fig. 6-49
Page
Replacing the Ribbon Motion Sensor
6.11 Replacing the Paper End Switch (Micro-Switch) and the
SENSOR LOCATIONS
Fig. 6-57
Fig. 6-56
Page
Fig. 6-59
Fig. 6-58
Fig. 6-60
Fig. 6-62
Fig. 6-61
Fig. 6-63
6.12 Replacing the Top Half of the Notch/Gap Sensor
Fig. 6-64
Page
Replacing the Top Half of the Notch/Gap Sensor
6.13 Replacing the Display Panel or Keyboard
Fig. 6-75
Replacing the Display Panel or Keyboard
Fig. 6-76 Fig. 6-77
Fig. 6-79
Fig. 6-78
Replacing the Display Panel or Keyboard
Fig. 6-82
Fig. 6-80
Page
%
Factory Resets
7.1 Overview
Page
Page
Page
Page
Page
Page
Page
Troubleshooting
8.1 Overview
8.2 Initial Check List
8.3 The IEEE1284 Parallel Interface
The IEEE1284 Parallel Interface (Cont)
8.4 The RS232C (Serial) Interface
8.5 The Universal Serial BUS (USB)
8.6 Lan Ethernet Interface
Installation Problems (Printer Does Not Come Up Ready)
Installation Problems (Printer Comes up Ready but You Cannot Print)
Checking the Network Connection and Cabling
Intermittent Problems
TCP/IP Troubleshooting
NetWare Troubleshooting
Page
Windows NT/LAN Server Troubleshooting
Windows 95/98 Peer-to-Peer Troubleshooting
Resetting the Print Server
8.7 Error Signals
8.8 Troubleshooting Tables
Page
Print Quality Problems
Page
8.9 Head Pattern Examples
Head Pattern Examples
8.10 Hex Dump Diagnostic Labels
Print Buffer Hex Dump
Receive Buffer Hex Dump
Page
Optional Accessories
'
9.1 Overview
9.2 Label Cutter Kit Installation
Figs. 9-2
Figs. 9-5
Fig. 9-4
Fig. 9-3
Figs. 9-6
Figs. 9-7
9-3 Label Dispenser Installation
Components as Supplied in Kit
Page
Page
Page
Fig. 9-10
Figs. 9-11
Figs. 9-12
Figs. 9-13
Page
Fig. 9-16
Fig. 9-15
Fig. 9-17
Figs. 9-19 (Ref. Fig. 9-8h)
Figs. 9-18
9.4 PCMCIA Memory Expansion Installation
Page
MAIN PCB BOARD SHOWING WHERE THE MEMORY BOARD WILL BE INSTALLED
Fig. 9-20
Fig. 9-21
Fig. 9-22
9.5 Flash Memory Expansion Installation
*
Figs. 9-24
*
Flash Memory Expansion Installation
Fig. 9-23
Figs. 9-25
9.6 Real Time Clock Installation
Fig. 9-26
Real Time Clock Chip Installation
Figs. 9-27
Page
Page
Set Calendar (Cont)
Page
Spare Parts List
10.1 Overview
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Print Head Assembly
Page
Page
Page
Page
Ribbon Assembly
Page
Page
Feed Roller Assembly
10.7 Main PCB Assembly
10.8 Interface Option
12 3 456
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Cutter Assembly Option
Page
Page
Index
A
B
C
D
I
K
L
M
N
S
T
U
V
W