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SATO CL608e/CL612e manual Cpu

Models: CL608e/CL612e

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			Section 1. Overview and Specifications
General Printer Specifications

	Specification	CL608e		CL612e

	Interface Modules

	Parallel		IEEE 1284 Parallel

		RS232C (9600 to 57,600 bps)
	Serial	RS422/485 (9600 to 57,600 bps)
		Hardware Flow Control (Ready/Busy)
	Serial Protocol	Software Flow Control (X-On/X-Off)
		Bi-directional Status 2,3 or 4

	Universal Serial Bus		USB Version 1.1

	Ethernet		10/100BaseT

	Data Transmission		ASCII Format

	Processing

	CPU		32 Bit RISC

	Flash ROM		2 MB

	SDRAM		16 MB

	Receive Buffer		2.95 MB

	Optional Flash ROM		4 MB

	Optional PCMCIA Memory	Up to 16 MB Flash or 4 MB SRAM

PN 9001079	SATO CL608e/CL612e Service Manual	Page 1-13
Rev. B

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SATO CL608e/CL612e manual Cpu

Contents

CL608e/CL612e Printers PN 9001079 Rev. B Table of Contents Troubleshooting Optional Accessories PN 9001079 Rev. B Overview SectionFront Access Door Physical CharacteristicsInterface Slot Printer FeaturesEXT Connector Rear PanelRefer to Section Operation Panel/Displays VR4 Display PotentiometersComponents Sensors and Switches Media Hold Down Switches and SensorsEYE-MARK Sensor Optional Accessories Installation ConsiderationsRibbon Environment & Approvals General Printer SpecificationsGeneral Printer Specifications CPU Character Fonts Bar Codes Specification CL608e CL612ePN 9001079 Rev.B DSW1 Dip Switch SettingsSetting RS232 Transmit/Receive Setting located on RS232 I/F ModuleDSW2 Printer Set upDSW3 External Signal Interface Setting DSW3 Dip Switch Selections Default SettingsMode KEY Sequence Initial Display LCD Panel Configuration000000 LCD Panel Normal ModeInitializing Rom QTYPitch Offset Adjustment Print Speed AdjustmentStep Procedure C D E F G Cancel print job Cancel print job Yes noCancel Print Job Zero Slash Initializing Advanced mode RomLCD Panel- Advanced Mode Auto onlinePrint Offset LCD Panel Advanced ModePrint offset v+0000 H+000 Set calendarCalendar 00/00/00 Ignore CR/LF Ignore cr/lfCharacter Pitch LCD Panel -Card Mode Advanced Mode Card ModeMem Select CC1 Card -MemoryCopy TrueTypeFont y/n LCD Panel Card ModeMode Card -MemoryCopy SATOFont y/nCopy start Yes no LCD Panel CardCard memory Copying Card -MemoryCopy All y/nMemory- card copy copying Memory -cardCopy AllCard- memory copy copying Card -memoryCopy Program y/nCard-Memory Copy Program Y/N Program Y/N Memory-Card CopyMemory format Yes no Card format Yes noCard Format Yes No Gap X.XV Input Service modeLCD Panel Service Mode Gap x.xv inputGap x.xv input Eye Input Eye x.xv inputAuto Online Feed Yes No Feed on error yes noAuto online feed yes no Reprint w/feed yes noEXt pin9 Select Mode Mode2 Forward/backfeed distance defaultSelect LCD Display Language Euro code d5Ignore can/dle Yes no Ribbon near end Enable disablePriority Setting LCD Command Service ModeHead Count clear Yes no Counters modeLCD Panel Counters Mode Counters Hd dsp cut lifeTest Print Mode Test print mode configurationTest print Size Default setting Yes noLCD Panel Test Print Mode Default Setting ModeCounter clear all Factory modeInitializing DiPSw2-4 on-offAll clear Counter eeprom All clear modeCounter all clear All clear mode Completed LCD Panel Maintenance Mode All Clear ModeLCD Panel Clear Non-Standard Protocol User download WaitingDownload User Defined Protocol Codes User Download Press the Line Key Countinued Hex Dump ModeInitializing Rom Online Qty000000 LCD Panel Download User Defined Protocol CodesInitializing Flash download LCD Panel -Firmware Download ModeSample Test Labels ConfigurationMemory Head Check Factory Interface Types Interface SpecificationsUSB Interface Ethernet Multi Job Buffer Receive BufferData Streams Ieee 1284 Parallel InterfacePIN Assignments Ieee 1284 Cable END PIN Signal DirectionElectrical Specifications General SpecificationsRS232C Serial Interface Printer Cable RequirementsDB9 Host InterconnectionReady/Busy Flow Control Signal DescriptionPIN On/X-Off Flow Control Universal Serial Bus USB InterfaceBi-Directional Communications Ethernet InterfacePin Assignments Accessory EXT ConnectorStandard Operation Repeat Print Error SignalsInterface Specifications Electrical Checks and Adjustments Steps Prior to Some Procedures Power Supply Main PCB Interface Board VR2 DEM DC Power Voltage ChecksTest Point Connector Receptacle on Connector Nibs onConnect TP Test Module to PCB Test Point @ Main PCB TP Test Module To PCB Test Point @ CN13Test Point Chart Potentiometer Assignments & Adjustments Power Supply Main PCB Interface Board VR2 DEM VR3 CE Test print size 10cm 5a Print Position AdjustmentTest print Press the feed key 5b Print Position AdjustmentLabel Gap Adjustment Eye-Mark Adjustment Offset Label Stop Position Adjustment Ribbon Sensor Operation Verification Place DSW2-1 OFF Position Step ProcedureInitializing Online Ribbon endRibbon Sensor Adjustment LCD Display Adjustment Print darkness 1L 2M 3D Print Darkness AdjustmentMechanical Adjustments Remove Ribbon Label Stock Ribbon Clutch AdjustmentsUnwind RewindEmpty Ribbon Cores Ribbon Rewind Clutch Adjustment Print Head Position Adjustment Rotation of Allen Movement of Print Head Wrench Allen Wrench Adjust ScrewsMeasure from Measure from Bottom of Barcode To Bottom of LabelAdjust Plate Locking Screws Eccentric Print Head Balance AdjustmentTurn Eccentric Loosen Locking Screws Ribbon Roller AdjustmentFeed Roller Adjustment Label Tracking Pull Media LID Adjust PlateScrews Spring Locking Timing Belt Tension AdjustmentLatched Position Unlatched Head Latch AdjustmentNOTCH/GAP Locations Maximum & Minimum Notch/Gap Sensor AdjustmentNOTCH/GAP Sensor Adjustment Range Minimum INTER-LABELMechanical Adjustments Replacement Procedures Replacing the Main Circuit Board Figs Remove Screw Disconnect Cables Remove 2 ScrewsPress Outward Memory Module PCB Main PCB Memory Frame Replacing the Main Circuit Board Back of Printer Fuse Under Cover Replacing the FusesFuses Main PC Board Replacing the Power Supply To Detach Main Lift OUT Power Power Supply Remove 2 ScrewsLower Media Holder Remove Bottom TOP Screws Replacing the Stepper Motor Detach Connector From Circuit BoardRemove Remove the Ribbon and Label Stock Replacing the Timing BeltsRear Tension Platen Adjustment Roller Bearing Do not Disturb These TWO Screws Replacing the Print Head Remove Ribbon Label Stock Stud Screws Replacing the Print Head Replacing the Platen To Release Belt Tension CL608 Platen Side CL612 Platen Loosen 2 SET Screws Remove Pulley From END of ShaftSpring END Must Not be Under Bushing Plate ShowingHolding Clamp Bushing Plate PositionList 6-A Replacing the Ribbon Drive Clutch WashersItem no Description QTY. Each Assy List 6A Order see ItemAssemble With 2 Screws Item 11 Teeth Facing Outward to Engage Item 10 Felt WasherItem 6 OIL-LESS Replacing the Ribbon Motion Sensor Alignment PIN Remove Screw Replacing the Ribbon Motion Sensor Sensor Locations Step Detach the Ramp Plate Bottom Replacing the Top Half of the Notch/Gap Sensor NOTCH/GAP Sensor Remove Screws Replacing the Display Panel or Keyboard Raise Access Door Display Panel CoverTo Frame Remove Screws Display Panel Assembly Dispenser Cover Platen Remove 1 ScrewDisplay Panel Assembly Remove Screw Replacement Procedures Section Small large Factory Settings/Test PrintClear Head Counters Factory modeClear Dispenser Counter Counter clear DisClear Cutter Counter Counter clear cutClear Eeprom Counter all clear completed All clear modeLarge Test Print Small Test Print Sample Test PrintsFactory Resets Troubleshooting IEEE1284 Parallel Interface Initial Check ListIEEE1284 Parallel Interface Universal Serial BUS USB Lan Ethernet Interface Installation Problems Printer Does Not Come Up ReadyIntermittent Problems NetWare Troubleshooting Windows NT/LAN Server Troubleshooting Windows NT/LAN Server Troubleshooting LED Error SignalsPrint Quality Problems Troubleshooting TablesPrint Quality Problems Error LED Print Quality Problems Head Pattern Examples Factory DefaultPoor Head Head Pattern Examples Print Buffer Hex Dump Hex Dump Diagnostic LabelsReceive Buffer Hex Dump Troubleshooting Optional Accessories Label Cutter Kit Installation Remove Screws AT 5 Places to Detach Front Cover Remove 3 Screws Front CoverCuts Cutter Unit RemoveSecure Cutter with Screws AT 5 Places CutterComponents as Supplied in Kit Label Dispenser InstallationLabel Dispenser Installation Components as Supplied in Kit Figs Label Dispenser Installation Remove By Motor Place Spring on PIN Both EndsRight Side Frame Into PositionOpposite Side Secure BracketTo Wall from RightLabel Dispenser Installation Front Printer Dispenser Unit in Open Position Ref. -8hApproximate Position Slot for Memory Card Pcmcia Memory Expansion InstallationRECEIVED. Standoffs will Mount Memory Board toStep Step 22SECURE from Underside of Main PCB Board with Memory PCB Board Main PCBNotches Flash Memory Expansion InstallationPress Outward IndexingFlash Memory Expansion Installation Real Time Clock Installation Real Time Clock Chip Installation Factory Reset Procedure Set Calendar YesRev. B Optional Accessories Spare Parts List Base Cover Assembly Base Cover Assembly Base Cover Assembly Base Cover Assembly Base Cover Assembly Code Description Code Description QTY Base Cover Assembly PN 9001079 Rev. B Frame Assembly Frame Assembly Frame Assembly Frame Assembly Code Description Code Description QTY Frame Assembly Print Head Assembly Print Head Assembly Code Description QTY Code Description Ribbon Assembly Ribbon Assembly Ribbon Assembly Code Description QTY Code Description Feed Roller Assembly Feed Roller Assembly Code Description QTY Main PCB Assembly Interface Option Dispenser Assembly Option Dispenser Assembly Option Dispenser Assembly Option Dispenser Assembly Option Code Description Dispenser Assembly Option Dispenser Assembly Option Cutter Assembly Option Cutter Assembly Option Code Description QTY Cutter Assembly Option Pcmcia Memory Option Parts List Index Index-2 Index-3