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SATO
CL608e/CL612e
manual
Frame Assembly
Models:
CL608e/CL612e
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Troubleshooting
Specifications
Physical Characteristics
Install
Parts list
Test Point Chart
External Signal Interface
Default Settings
LCD Panel Configuration
Intermittent Problems
Page 209
Image 209
Section 10. Parts List
10.3 Frame Assembly
CL608
CL612
PN 9001079
SATO CL608e/CL612e Service Manual
Page
10-11
Rev. B
Page 208
Page 210
Page 209
Image 209
Page 208
Page 210
Contents
CL608e/CL612e Printers
PN 9001079 Rev. B
Table of Contents
Troubleshooting
Optional Accessories
PN 9001079 Rev. B
Overview
Section
Front Access Door
Physical Characteristics
EXT Connector
Printer Features
Rear Panel
Interface Slot
Refer to Section
Operation Panel/Displays
VR4 Display
Potentiometers
Components
Sensors and Switches
EYE-MARK Sensor
Switches and Sensors
Media Hold Down
Ribbon
Installation Considerations
Optional Accessories
Environment & Approvals
General Printer Specifications
General Printer Specifications
CPU
Character Fonts
Bar Codes
Specification CL608e CL612e
PN 9001079 Rev.B
DSW1
Dip Switch Settings
Setting
RS232 Transmit/Receive Setting located on RS232 I/F Module
DSW2
Printer Set up
DSW3
External Signal Interface
Setting DSW3
Dip Switch Selections
Default Settings
Mode KEY Sequence Initial Display
LCD Panel Configuration
Initializing Rom
LCD Panel Normal Mode
QTY
000000
Step Procedure
Print Speed Adjustment
Pitch Offset Adjustment
C D E F G
Cancel Print Job
Cancel print job Yes no
Cancel print job
LCD Panel- Advanced Mode
Initializing Advanced mode Rom
Auto online
Zero Slash
Print offset v+0000 H+000
LCD Panel Advanced Mode
Set calendar
Print Offset
Calendar 00/00/00
Character Pitch
Ignore cr/lf
Ignore CR/LF
Mem Select CC1
Advanced Mode Card Mode
LCD Panel -Card Mode
Card -MemoryCopy TrueTypeFont y/n
LCD Panel Card Mode
Copy start Yes no
Card -MemoryCopy SATOFont y/n
LCD Panel Card
Mode
Card memory Copying
Card -MemoryCopy All y/n
Memory- card copy copying
Memory -cardCopy All
Card-Memory Copy Program Y/N
Card -memoryCopy Program y/n
Card- memory copy copying
Program Y/N
Memory-Card Copy
Card Format Yes No
Card format Yes no
Memory format Yes no
LCD Panel Service Mode
Service mode
Gap x.xv input
Gap X.XV Input
Gap x.xv input
Eye Input
Eye x.xv input
Auto online feed yes no
Feed on error yes no
Reprint w/feed yes no
Auto Online Feed Yes No
EXt pin9 Select Mode Mode2
Forward/backfeed distance default
Select LCD Display Language
Euro code d5
Priority Setting LCD Command
Ribbon near end Enable disable
Service Mode
Ignore can/dle Yes no
LCD Panel Counters Mode
Counters mode
Counters Hd dsp cut life
Head Count clear Yes no
Test Print Mode
Test print mode configuration
LCD Panel Test Print Mode
Default setting Yes no
Default Setting Mode
Test print Size
Initializing
Factory mode
DiPSw2-4 on-off
Counter clear all
Counter all clear All clear mode Completed
All clear mode
LCD Panel Maintenance Mode All Clear Mode
All clear Counter eeprom
Download User Defined Protocol Codes
User download Waiting
LCD Panel Clear Non-Standard Protocol
Initializing Rom Online Qty000000
Hex Dump Mode
LCD Panel Download User Defined Protocol Codes
User Download Press the Line Key Countinued
Initializing Flash download
LCD Panel -Firmware Download Mode
Memory Head Check Factory
Configuration
Sample Test Labels
Interface Types
Interface Specifications
USB Interface Ethernet
Multi Job Buffer
Receive Buffer
Data Streams
Ieee 1284 Parallel Interface
PIN Assignments Ieee 1284 Cable END
PIN Signal Direction
RS232C Serial Interface
General Specifications
Electrical Specifications
DB9
Cable Requirements
Host Interconnection
Printer
PIN
Signal Description
Ready/Busy Flow Control
On/X-Off Flow Control
Universal Serial Bus USB Interface
Bi-Directional Communications
Ethernet Interface
Pin Assignments
Accessory EXT Connector
Standard Operation
Repeat Print
Error Signals
Interface Specifications
Electrical Checks and Adjustments
Steps Prior to Some Procedures
Test Point Connector
DC Power Voltage Checks
Power Supply Main PCB Interface Board VR2 DEM
Connect TP Test Module to PCB Test Point @
Connector Nibs on
Main PCB TP Test Module To PCB Test Point @ CN13
Receptacle on
Test Point Chart
Potentiometer Assignments & Adjustments
Power Supply Main PCB Interface Board VR2 DEM VR3 CE
Test print size 10cm
5a Print Position Adjustment
Test print Press the feed key
5b Print Position Adjustment
Label Gap Adjustment
Eye-Mark Adjustment
Offset Label Stop Position Adjustment
Initializing Online
Place DSW2-1 OFF Position Step Procedure
Ribbon end
Ribbon Sensor Operation Verification
Ribbon Sensor Adjustment
LCD Display Adjustment
Print darkness 1L 2M 3D
Print Darkness Adjustment
Mechanical Adjustments
Remove Ribbon Label Stock
Ribbon Clutch Adjustments
Empty Ribbon Cores
Rewind
Unwind
Ribbon Rewind Clutch Adjustment
Print Head Position Adjustment
Measure from
Allen Wrench Adjust Screws
Measure from Bottom of Barcode To Bottom of Label
Rotation of Allen Movement of Print Head Wrench
Adjust Plate Locking Screws Eccentric
Print Head Balance Adjustment
Turn Eccentric Loosen Locking Screws
Ribbon Roller Adjustment
Feed Roller Adjustment Label Tracking
Pull Media LID
Adjust Plate
Screws Spring Locking
Timing Belt Tension Adjustment
Latched Position Unlatched
Head Latch Adjustment
NOTCH/GAP Sensor Adjustment Range
Notch/Gap Sensor Adjustment
Minimum INTER-LABEL
NOTCH/GAP Locations Maximum & Minimum
Mechanical Adjustments
Replacement Procedures
Replacing the Main Circuit Board
Figs
Remove Screw
Disconnect Cables Remove 2 Screws
Press Outward Memory Module PCB Main PCB Memory Frame
Replacing the Main Circuit Board
Back of Printer Fuse Under Cover
Replacing the Fuses
Fuses Main PC Board
Replacing the Power Supply
To Detach Main
Lower Media Holder Remove Bottom TOP Screws
Power Supply Remove 2 Screws
Lift OUT Power
Remove
Detach Connector From Circuit Board
Replacing the Stepper Motor
Remove the Ribbon and Label Stock
Replacing the Timing Belts
Rear Tension Platen Adjustment Roller
Bearing Do not Disturb These TWO Screws
Replacing the Print Head
Remove Ribbon Label Stock Stud Screws
Replacing the Print Head
Replacing the Platen
To Release Belt Tension
CL608 Platen Side CL612 Platen
Loosen 2 SET Screws Remove Pulley From END of Shaft
Holding Clamp Bushing Plate
Showing
Position
Spring END Must Not be Under Bushing Plate
Item no Description QTY. Each Assy
Replacing the Ribbon Drive Clutch Washers
List 6-A
List 6A
Order see Item
Assemble
Item 6 OIL-LESS
Item 11 Teeth Facing Outward to Engage Item 10 Felt Washer
With 2 Screws
Replacing the Ribbon Motion Sensor
Alignment PIN Remove Screw
Replacing the Ribbon Motion Sensor
Sensor Locations
Step
Detach the Ramp Plate
Bottom
Replacing the Top Half of the Notch/Gap Sensor
NOTCH/GAP Sensor
Remove Screws
Replacing the Display Panel or Keyboard
Raise Access Door Display Panel Cover
To Frame Remove Screws
Display Panel Assembly Dispenser Cover Platen Remove 1 Screw
Display Panel Assembly Remove Screw
Replacement Procedures
Section
Small large
Factory Settings/Test Print
Clear Head Counters
Factory mode
Clear Dispenser Counter
Counter clear Dis
Clear Cutter Counter
Counter clear cut
Clear Eeprom
Counter all clear completed All clear mode
Large Test Print Small Test Print
Sample Test Prints
Factory Resets
Troubleshooting
IEEE1284 Parallel Interface
Initial Check List
IEEE1284 Parallel Interface
Universal Serial BUS USB
Lan Ethernet Interface
Installation Problems Printer Does Not Come Up Ready
Intermittent Problems
NetWare Troubleshooting
Windows NT/LAN Server Troubleshooting
Windows NT/LAN Server Troubleshooting
LED
Error Signals
Print Quality Problems
Troubleshooting Tables
Print Quality Problems
Error LED
Print Quality Problems
Poor Head
Factory Default
Head Pattern Examples
Head Pattern Examples
Receive Buffer Hex Dump
Hex Dump Diagnostic Labels
Print Buffer Hex Dump
Troubleshooting
Optional Accessories
Label Cutter Kit Installation
Remove Screws AT 5 Places to Detach Front Cover
Remove 3 Screws Front Cover
Cuts
Cutter Unit Remove
Secure Cutter with Screws AT 5 Places
Cutter
Components as Supplied in Kit
Label Dispenser Installation
Label Dispenser Installation Components as Supplied in Kit
Figs
Label Dispenser Installation
Remove
Right Side Frame
Place Spring on PIN Both Ends
Into Position
By Motor
To Wall from
Secure Bracket
Right
Opposite Side
Label Dispenser Installation
Approximate Position
Ref. -8h
Front Printer Dispenser Unit in Open Position
RECEIVED. Standoffs will
Pcmcia Memory Expansion Installation
Mount Memory Board to
Slot for Memory Card
Step
Step
22SECURE from Underside of Main PCB Board with
Memory PCB Board Main PCB
Press Outward
Flash Memory Expansion Installation
Indexing
Notches
Flash Memory Expansion Installation
Real Time Clock Installation
Real Time Clock Chip Installation
Factory Reset Procedure
Set Calendar
Yes
Rev. B
Optional Accessories
Spare Parts List
Base Cover Assembly
Base Cover Assembly
Base Cover Assembly
Base Cover Assembly
Base Cover Assembly
Code Description
Code Description QTY
Base Cover Assembly
PN 9001079 Rev. B
Frame Assembly
Frame Assembly
Frame Assembly
Frame Assembly
Code Description
Code Description QTY
Frame Assembly
Print Head Assembly
Print Head Assembly
Code Description QTY
Code Description
Ribbon Assembly
Ribbon Assembly
Ribbon Assembly
Code Description QTY
Code Description
Feed Roller Assembly
Feed Roller Assembly
Code Description QTY
Main PCB Assembly
Interface Option
Dispenser Assembly Option
Dispenser Assembly Option
Dispenser Assembly Option
Dispenser Assembly Option
Code Description
Dispenser Assembly Option
Dispenser Assembly Option
Cutter Assembly Option
Cutter Assembly Option
Code Description QTY
Cutter Assembly Option
Pcmcia Memory Option
Parts List
Index
Index-2
Index-3
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Contents