Teledyne 4220 IMPORTANT PLEASE READ WARNING

4220 Flow Meter

Safety

IMPORTANT – PLEASE READWARNING

The installation and use of this product may require you to work in locations where

you could be seriously injured or even

killed.

Take whatever precautions are neces-

sary to ensure your safety before entering the installation.

Never

work alone or unsu-

pervised. Install and operate this product in accordance with all applicable safety and

health regulations, as well as any appropriate local ordinances.

This product is often installed in confined spaces. Examples of confined spaces are manholes, pipelines,

digesters, and storage tanks. These places can be dangerous or fatal if you are not suitably prepared. The

primary hazards are the presence of poisoned air, the lack of ventilation, and the possibility of falls. Other

hazards may be present, as well. Work in such places is governed by OSHA 1910.146, and may require a

permit before entering.

Material Safety Data Sheets (MSDS) for chemical agents supplied or recommended for use with this

product are in the MSDS Appendix. These sheets provide information about possible hazards from the

chemicals. Additional MSDS, covering various proprietary agents (name-branded or trademarked mix-

tures) that can also be used with this product, are available from the manufacturers of those agents.

NOTE

FLOWLINK is a registered trademarks of Isco Inc. All other brand or product names used in this manual are trademarks

or registered trademarks of their respective companies and/or organizations.

This manual uses the following notations to set

apart hazard warnings and notes:

DANGER

DANGER describes situations which if not

avoided,

will

result in loss of life or serious

personal injury. The emphasis is on a clear

and immediate threat to your life or safety.

WARNING

WARNING describes situations which if not

avoided,

could

result in loss of life or serious per-

sonal injury. The emphasis here is on the

poten-

tial

for a serious accident.

CAUTION

CAUTION describes situations which if not avoided,

may result in moderate personal injuries, propert y

damage, or damage to the equipment.

NOTE

NOTES draw your attention to specific features, prac-

tices, or other information useful in setting up or

installing the product.

Contents

Main Page Foreword Page Page DANGER Hazard Symbols IMPORTANT PLEASE READ WARNING killed. Never Page Table of Contents i Section 1 Introduction Section 2 Programming Section 3 Installation Section 4 Submerged Probe Installation Section 5 Options and Accessories iii Section 6 Maintenance and Service Appendix A Replacement Parts Appendix B Accessories List Appendix C Programming Worksheets iv Appendix D General Safety Procedures Appendix E Material Safety Data Sheets List of Illustrations v List of Tables Page Section 1 Introduction 1.1 Description 1.2 Compatible Equipment 1.3 Operating Principles Page 1.4 Software Upgrades 1.5 Controls, Indicators, and Connectors Page Page 1-7 Table 1-1 Controls, Indicators, and Connectors Controls Settings Function Indicators Reading Function Connector Type Function 4220 Flow Meter 1.6 Technical Specifications Table 1-2 Technical Specifications for the 4220 Flow Meter Physical Specifications 1-9 Flow Conversion Table 1-2 Technical Specifications for the 4220 Flow Meter (Continued) Table 1-3 Technical Specifications for the 3222 Submerged Probe Physical Specifications Level Measurement Specifications 1.7 How to Make Battery Calculations Table 1-5 Battery Life Expectancy Page Page 00I5 + Page Section 2 Programming 2.1 Getting Started Page 2.2 Programming Procedure Page 2.3 Description of Program Steps Page Page Page Page Page 2.4 Interpreting the Program Screens Page Page Page Page Page Page Table 2-1 ASCII Output Codes Table 2-1 ASCII Output Codes (Continued) Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Section 2 Programming 2-41 Figure 2-3 YSI 600 Sonde Calibration Flow Chart Page Page Page Page Page Page Page Page Page Page Page Page Page Section 3 Installation 3.1 Introduction Page 3.2 Connection to a Power Source Page Page Page 3.3 Flow Meter Mounting and Installation Procedures 3.4 Quick-Disconnect Box Page 3.5 Extension Cables 3.6 Safety Considerations 3.7 Isco Sampler Interface Page Section 4 Submerged Probe Installation 4.1 General Mounting Considerations 4.2 Submerged Probe Nose Sections 4.3 Mounting Rings Page Page Page Page Flow Page 4.4 Other Mounting Techniques Table 4-1 Locating the Head-Measuring Point Page Page Page Section 5 Options and Accessories 5.1 4200T Modem Page Page 5.2 Connection to External Serial Device 5.3 4-20 mA Analog Outputs: External and Internal Table 5-1 4-20 mA Output Interface Specifications Table 5-1 4-20 mA Output Interface Specifications 5.4 Tipping Bucket Rain Gauge Table 5-2 Multiple Analog Output Board Specifications 5.5 Isco Flowlink Software 5.6 High-Low Alarm Relay Box DANGER 5.7 Parameter Sensing with Isco 4200 Series Flow Meters 5.8 The Temperature Probe 5.9 The pH Probe Page Page Page Page Page Table 5-3 pH Probe Specifications 5.10 The Dissolved Oxygen (D.O.) Probe Note Page Page Page Table 5-4 D.O. Probe Specifications 5.11 Installation of Parameter Probes in Mounting Rings 5.12 The YSI 600 Multiple Parameter Sonde Table 5-5 YSI 600 Probe Specifications 5.13 Mechanical Totalizer Table 5-5 YSI 600 Probe Specifications (Continued) Section 6 Maintenance and Service 6.1 Routine Maintenance and Minor Service 6.2 Reactivation of the Desiccators Page 6.3 Care of the Submerged Probe and Cables Page Page 6.4 Maintenance of the Printer Page Page 6.5 Servicing And Troubleshooting Page Page 6.6 Preliminary Troubleshooting Steps Page 6.7 Precautions for Servicing CMOS Circuitry 6.8 Using FLASH UPDATE Page Page Page Table 6-1 Minimum DOS and Computer Hardware Requirements Appendix A Replacement Parts Page Page Appendix A Replacement Parts A-4 Table A-1 Replacement Parts List No Part Num ber Complete Part Description Table A-1 Replacement Parts List (Continued) Page Appendix B Accessories List Page Page Page Appendix C Programming Worksheets C.1 Setup Page C.2 Flow Conversion: Level-to-Flow Rate C.3 Parameter to Adjust C.4 Reset Totalizer C.5 Sampler Pacing C.6 Sampler Enable C.7 Alarm Dialout Mode C.8 Printer C.9 Reports/History Page Page Appendix D General Safety Procedures D.1 Practical Safety Precautions Page Page D.2 Lethal Atmospheres in Sewers Page D-6 D.3 Hazardous Gases hazardous gases. Table D-1 Hazardous Gases D-7 D-8 D-9 Page Page E-2 *Optional Indicating Silica Gel Material Safety Data Sheet Buffalo, NY 14224 Section 1 - Material Identification and Information Section 2 - Physical/Chemical Characteristics Section 3 - Fire and Explosion Hazard Data E-3 *Optional Indicating Silica Gel Section 5 - Health Hazard Data Section 6 - Control and Protective Measures Section 7 - Precautions for Safe Handling and Use/Leak Procedures Section 1 Product and Company Information Section 2 Composition / Information on Ingredients Section 3 Hazard Identification E-5 Section 4 First Aid Measures Section 5 Fire Fighting Measures Section 6 Accidental Release Measures Section 7 Handling and Storage E-6 Section 8 Exposure Controls/Personal Protection Component Name Exposure Limits Section 9 Physical and Chemical Properties Section 10 Stability and Reactivity E-7 Section 11 Toxicological Information Section 12 Ecological Information Section 13 Disposal Information Section 14 Transportation Information Section 15 Regulatory Information Section 16 Other Information Index-1 Index Numerics A B C P Q R S T DECLARATION OF CONFORMITY Page CE Declaration of Conformity DECLARATION OF CONFORMITY Page Teledyne Isco One Year Limited Factory Service Warranty *