Bryant 581A/B Controls, Operating SEQUENCE, Size 036-151 Units, Heating, Units With Economizer

CONTROLS

OPERATING SEQUENCE, SIZE 036-151 UNITS

Cooling, Units Without Economizer — When thermostat calls for cooling, terminals G and Y1 are energized. The indoor-fan contactor (IFC) and compressor contactor are energized and indoor-fan motor, compressor, and outdoor fan starts. The outdoor-fan motor runs continuously while unit is cooling.

For units with 2 stages of cooling, if the thermostat calls for a second stage of cooling by energizing Y2, compressor contac- tor no. 2 (C2) is energized and compressor no. 2 starts.

Heating, Units Without Economizer — When the thermostat calls for heating, terminal W1 is energized. To prevent thermo- stat short-cycling, the unit is locked into the Heating mode for at least 1 minute when W1 is energized. The induced-draft motor is energized and the burner ignition sequence begins. The indoor (evaporator) fan motor (IFM) is energized 45 seconds after a flame is ignited. On units equipped for two stages of heat, when additional heat is needed, W2 is energized and the high-fire solenoid on the main gas valve (MGV) is energized. When the thermostat is satisfied and W1 is deenergized, the IFM stops after a 45-secondtime-off delay.

Cooling, Units With EconoMi$er IV — When free cooling is not available, the compressors will be controlled by the zone thermostat. When free cooling is available, the outdoor-air damper is modulated by the EconoMi$er IV control to provide a

50to 55 F mixed-air temperature into the zone. As the mixed-air temperature fluctuates above 55 or below 50 F, the dampers will be modulated (open or close) to bring the mixed-air tempera- ture back within control.

If mechanical cooling is utilized with free cooling, the outdoor-air damper will maintain its current position at the time the com- pressor is started. If the increase in cooling capacity causes the mixed-air temperature to drop below 45 F, then the outdoor-air damper position will be decreased to the minimum position. If the mixed-air temperature continues to fall, the outdoor-air damper will close. Control returns to normal once the mixed-air temperature rises above 48 F.

If optional power exhaust is installed, as the outdoor-air damper opens and closes, the power exhaust fans will be energized and deenergized.

If field-installed accessory CO2 sensors are connected to the EconoMi$er IV control, a demand controlled ventilation strategy will begin to operate. As the CO2 level in the zone increases above the CO2 set point, the minimum position of the damper will be increased proportionally. As the CO2 level decreases because of the increase in fresh air, the outdoor-air damper will be proportionally closed.

For EconoMi$er IV operation, there must be a thermostat call for the fan (G). If the unit is occupied and the fan is on, the damper will operate at minimum position. Otherwise, the damper will be closed when the thermostat is satisfied.

When the EconoMi$er IV control is in the occupied mode and a call for cooling exists (Y1 on the thermostat), the control will first check for indoor fan operation. If the fan is not on, then cooling will not be activated. If the fan is on, then the control will open the EconoMi$er IV damper to the minimum position.

On the initial power to the EconoMi$er IV control, it will take the damper up to 21/2 minutes before it begins to position itself. Any change in damper position will take up to 30 seconds to initiate. Damper movement from full closed to full open (or vice versa) will take between 11/2 and 21/2 minutes.

If free cooling can be used as determined from the appropriate changeover command (switch, dry bulb, enthalpy curve, differ- ential dry bulb, or differential enthalpy), then the control will modulate the dampers open to maintain the mixed-air tempera- ture set point at 50 to 55 F.

If there is a further demand for cooling (cooling second stage — Y2 is energized), then the control will bring on compressor stage 1 to maintain the mixed-air temperature set point. The EconoMi$er IV damper will be open at maximum position. EconoMi$er IV operation is limited to a single compressor.

Heating, Units With Economizer

NOTE: The units have 2 stages of heat.

When the thermostat calls for heating, power is sent to W1 on the IGC (integrated gas unit controller) board. An LED (light- emitting diode) on the IGC board will be on during normal oper- ation. A check is made to ensure that the rollout switch and limit switch are closed and the induced-draft motor is running. The induced-draft motor is then energized, and when speed is proven with the hall effect sensor on the motor, the ignition acti- vation period begins. The burners will ignite within 5 seconds.

If the burners do not light, there is a 22-second delay before another 5-second attempt. If the burners still do not light, this sequence is repeated for 15 minutes. After the 15 minutes have elapsed, if the burners still have not lit, heating is locked out. To reset the control, break 24-v power to the thermostat.

When ignition occurs the IGC board will continue to monitor the condition of the rollout and limit switches, the hall effect sensor, as well as the flame sensor. If the unit is controlled through a room thermostat set for fan auto., 45 seconds after ignition occurs, the indoor-fan motor will be energized (and the outdoor- air dampers will open to their minimum position). If for some reason the overtemperature limit opens prior to the start of the indoor fan blower, on the next attempt, the 45-second delay will be shortened to 5 seconds less than the time from initiation of heat to when the limit tripped. Gas will not be interrupted to the burners and heating will continue. Once modified, the fan on delay will not change back to 45 seconds unless power is reset to the control.

When additional heat is required, W2 closes and initiates power to the second stage of the main gas valve. When the thermostat is satisfied, W1 and W2 open and the gas valve closes, inter- rupting the flow of gas to the main burners. If the call for W1 lasted less than 1 minute, the heating cycle will not terminate until 1 minute after W1 became active. If the unit is controlled through a room thermostat set for fan auto., the indoor-fan motor will continue to operate for an additional 45 seconds then stop (and the outdoor-air dampers will close). If the overtemper- ature limit opens after the indoor motor is stopped within 10 minutes of W1 becoming inactive, on the next cycle the time will be extended by 15 seconds. The maximum delay is 3 min- utes. Once modified, the fan off delay will not change back to 45 seconds unless power is reset to the control.

When the thermostat is satisfied and W1 and W2 are deener- gized, the IFM continues to run and the economizer damper then moves to the minimum position.

OPERATING SEQUENCE, 580F180-300, 579F150-300 AND 581A155,180

Cooling, Units Without Economizer — When thermostat calls for cooling, terminals G and Y1 are energized. The indoor (evaporator) fan contactor (IFC) and compressor contactor no. 1 (C1) are energized, and evaporator-fan motor (IFM), com- pressor no. 1 and condenser fan(s) start. The condenser-fan motor(s) runs continuously while unit is cooling. When the ther- mostat calls for a second stage of cooling by energizing Y2, compressor contactor no. 2 (C2) is energized and compressor no. 2 starts.

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