OPERATION

Sequence of Operation — With a command to start the chiller, the cooler and condenser pumps will start. After verifying water flow, the control will monitor the entering and leaving water temperatures. If the need for mechanical cooling is determined, the control decides which circuit and compres- sor to start. The control will start the required compressor com- pletely unloaded. The control will continue to load this circuit by moving the slide valve to satisfy cooling requirements. Once fully loaded, the control will start an additional circuit to satisfy the load as required. Shutdown of each circuit under normal conditions occurs in the opposite sequence to loading. Once the circuit is fully unloaded the compressor is shut off and the EXV will close completely.

Dual Chiller Sequence of Operation — With a

command to start the chiller, the master chiller determines which chiller will become the lead chiller based on the configu- ration of Lead Lag Select, LLBL and Lead/Lag Balance Da- ta, LLBD. The lead chiller is always started first and the lag chiller is held at zero percent capacity by the master chiller forcing the lag demand limit value to 0%. If Lead Pulldown Time (Lead Pulldown Time, LPUL) has been configured, the lead chiller will continue to operate alone for that specified time. After the Lead Pulldown Time timer has elapsed and when the lead chiller is fully loaded, either all available com- pression is on or at the master demand limit value, then the lag start timer (Lag Start Timer, LLDY) is initiated. When the pulldown timer and lag start timer has elapsed and the Com- bined Leaving Chilled Water Temperature is more than 3° F (1.7° C) above the set point, then the lag chiller is started. If the lag chiller’s water pump was not started when the machines went into occupied mode, the lag chiller water pump will be started. The lag chiller will start with the master chiller forcing the lag chiller demand limit value (LAG_LIM) to the master’s demand limit value. If lead/lag capacity balance is selected, once the lag chiller has started, the master shall try to keep the difference in capacity between lead and lag less than 20%. The master shall then be responsible for water loop capacity

calculation, and will determine which chiller, the lead or lag, will increase or decrease capacity. When the load reduces, the lag chiller will be the first chiller to unload. To accomplish this, the lead chiller set point is decreased by 4° F (2.2° C) until the lag chiller unloads.

PUMP OPERATION — For parallel chiller pump operation, the lead chiller’s water pump will be started. The lag chiller’s water pump will be maintained off if Lag Unit Pump Control, LAGP=0. The internal algorithm of lead chiller will control ca- pacity of the lead chiller.

For series chiller operation, the pump is always controlled by the master chiller.

Operating Modes — Operating modes are override modes that affect normal operation of the equipment. More than one operating mode can be in effect at the same time. Some operating modes have corresponding capacity control overrides in the Capacity Control Overrides section on page 43.

For the Touch Pilot display, the status of the operating modes can be found in the MODES submenu, which is under the STATUS menu. Each operating mode and its status (Yes = active, No = inactive) is listed.

For the Navigator display, the status of the operating modes can be found in the MODE submenu under the OPERATING MODES menu. The 6 top priority operating modes are dis- played in MD01 through MD06. To view the modes with the Navigator display:

ITEM

ITEM EXPANSION

PATH

VALUE

MD01

First Active Mode

Operating modesMODE

0-32

MD02

Second Active Mode

Operating modesMODE

0-32

MD03

Third Active Mode

Operating modesMODE

0-32

MD04

Fourth Active Mode

Operating modesMODE

0-32

MD05

Fifth Active Mode

Operating modesMODE

0-32

MD06

Sixth Active Mode

Operating modesMODE

0-32

See Table 37 for a list of operating modes.

Table 37 — 30XW Operating Modes

NAVIGATOR OPERATING

NAVIGATOR EXPANSION

TOUCH PILOT DISCRIPTION

TOUCH PILOT

TOUCH PILOT

MODE NUMBER

LINE NUMBER

VALUE

 

 

01

Startup Delay in Effect

Startup Delay in Effect

2

Yes/No

02

Second Setpoint in Use

Second Setpoint in Use

3

Yes/No

03

Reset in Effect

Reset in Effect

4

Yes/No

04

Demand Limit Active

Demand Limit Active

5

Yes/No

05

Ramp Loading Active

Ramp Loading Active

6

Yes/No

06

Cooler Heater Active

Cooler Heater Active

7

Yes/No

07

Cooler Pumps Rotation

Cooler Pumps Rotation

8

Yes/No

08

Pump Periodic Start

Pump Periodic Start

9

Yes/No

09

Night Low Noise Active

Night Low Noise Active

10

Yes/No

10

System Manager Active

System Manager Active

11

Yes/No

11

Mast Slave Ctrl Active

Mast Slave Active

12

Yes/No

12

Auto Changeover Active

Auto Changeover Active

13

Yes/No

13

Free Cooling Active

Free Cooling Active

14

Yes/No

14

Reclaim Active

Reclaim Active

15

Yes/No

15

Electric Heat Active

Electric Heat Active

16

Yes/No

16

Heating Low EWT Lockout

Heating Low EWT Lockout

17

Yes/No

17

Condenser Pumps Rotation

Condenser Pumps Rotation

18

Yes/No

18

Ice Mode in Effect

Ice Mode in Effect

19

Yes/No

19

Defrost Active on Cir A

Defrost Active on Cir A

20

Yes/No

20

Defrost Active on Cir B

Defrost Active on Cir B

21

Yes/No

21

Low Suction Circuit A

Low Suction Circuit A

22

Yes/No

22

Low Suction Circuit B

Low Suction Circuit B

23

Yes/No

24

High DGT Circuit A

High DGT Circuit A

25

Yes/No

25

High DGT Circuit B

High DGT Circuit B

26

Yes/No

27

High Pres Override Cir A

High Pres Override Cir A

28

Yes/No

28

High Pres Override Cir B

High Pres Override Cir B

29

Yes/No

30

Low Superheat Circuit A

Low Superheat Circuit A

31

Yes/No

31

Low Superheat Circuit B

Low Superheat Circuit B

32

Yes/No

54

Page 54
Image 54
Carrier 30XW150-400 Dual Chiller Sequence of Operation With a, See for a list of operating modes, 30XW Operating Modes

30XW150-400 specifications

The Carrier 30XW150-400 series is a line of water-cooled chillers that exemplifies innovation, efficiency, and reliability in commercial cooling solutions. Designed for medium to large-scale applications, this series is ideal for a variety of settings, including commercial buildings, industrial processes, and chilled water systems.

One of the standout features of the Carrier 30XW series is its efficiency. The chillers utilize advanced variable-speed compressor technology, which allows the units to adapt to varying cooling loads while minimizing energy consumption. This technology not only reduces operational costs but also contributes to better environmental sustainability by lowering greenhouse gas emissions.

The 30XW series chillers are equipped with high-efficiency, scroll compressors that operate quietly and provide significant energy savings. By utilizing enhanced economizer controls, these units can achieve higher efficiency ratings, especially in part-load conditions. The result is an impressive Energy Efficiency Ratio (EER) and Seasonal Energy Efficiency Ratio (SEER), making these units a smart choice for energy-conscious businesses.

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In summary, the Carrier 30XW150-400 series of water-cooled chillers combines advanced technology, energy efficiency, and reliable performance, making it an ideal solution for various commercial and industrial cooling needs. With its commitment to innovation and sustainability, Carrier continues to set the standard in the HVAC industry.