Page
Page
Page
 Preface
Page
 Table of Contents
 Digital Keypad Operation and Start Up
Troubleshooting
Parameters
 Fault Code Information and Maintenance
Appendix a Specifications Appendix B Accessories
 Appendix C How to Select the Right AC Motor Drive
 Introduction
 Nameplate Information
Example for 5HP/3.7kW 3-phase 230V AC motor drive
Receiving and Inspection
Model Explanation
 Drive Frames and Appearances
Series Number Explanation
5HP/0.75-3.7kW Frame B 15HP/5.5-11kW Frame C
 Preparation for Installation and Wiring Ambient Conditions
15-30HP/11-22kW Frame D 40-100HP/30-75kW Frame E
 Storage
Operation
Transportation
 Remove Keypad
 Remove Front Cover
 Lifting
Step
 Dimensions
 Introduction
 Introduction
 Introduction
 Frame E
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 Installation and Wiring
 Wiring
RL1 UT1 SL2 VT2 TL3 WT3
 For models of VFD-VE Series 20HP/15kW and above
 External Wiring
FWD REV MI1 MI2 MI3 MI4 MI5 MI6 DCM
 Main Circuit Main Circuit Connection
 Brak e res istor
NFB
+2/B1
Motor
 Output terminals for main circuit U, V, W
Mains power terminals R/L1, S/L2, T/L3
Terminals +1, +2 for connecting DC reactor
Forward running
 Spec ial braking resis tor/unit
+2/B1 Brake resistoroptional Brake unitoptional
Refer to Appendix B for the use
Grounding terminals
 Models Wire Torque Wire Type
Main Circuit Terminals
 Control Terminals
 Position of the Control Terminals
 DFM
FWD
OFF
MRA
 MO1
Terminal Terminal Function Factory Settings Sink
MCM
MO2
 Analog input terminals AVI, ACI, AUI, ACM
AFM
ACM
AVI/ACI/AUI ACM
 General
Frame Torque Wire
AWG 0.3-2.1mm
Page
 Display Message
Descriptions
 Displays the selected parameter
External Fault
Display Message Descriptions
Displays the actual stored value of the selected parameter
 How to Operate the Digital Keypad KPV-CE01
Start
 To copy parameters
 Reference Table for the LCD Display of the Digital Keypad
Dimension of the Digital Keypad
LCD
 Start-up Preparations before Start-up
External signal
Operation Method
Communication Communication address definition
 JOG
 Trial Run
Check following items
 Digital Keypad Operation and Start Up
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 Parameters
 Parameter can be set during operation
Summary of Parameter Settings
Group 0 System Parameters
 Time Unit for Unit 0.01 second 00-14
 Group 1 Basic Parameters
 01-36 1st Output Voltage 230V 0.1V~255.0V
 Group 2 Digital Input/Output Parameters
RUN/STOP, REV/FWD
 MOA
 Width of the Desired
 Group 3 Analog Input/Output Parameters
AUI
 ~200.0% 100.0
 Group 4 Multi-Step Speed Parameters
 Group 5 Motor Parameters
 Group 6 Protection Parameters
 Parameters
 06-28 Electronic Thermal 30.0~600.0 sec
 Group 7 Special Parameters
Speed Search 07-10 Base-block Speed Stop operation
 07-29 High Torque Offset
 Group 8 High-function PID Parameters
 08-32 Tension PID P2
 100.0 Feedback
 Group 9 Communication Parameters
 09-20 Block Transfer
 Group 10 Speed Feedback Control Parameters
 Explanation Settings
 Group 11 Advanced Parameters
 Version Differences
Version
 Crane function
 Low-voltage during constant speed
 Version 2.02, the parameters are from Pr.08-00 to Pr.08-15
Version Group 0 System Parameters
 New settings 44~50 for Pr.02-00~Pr.02-06 and new parameter
 02-35 Multi-function Output
 Setting Reserved 02-43 Zero-speed Level ~65535 rpm Motor
 05-03 Rated speed of Motor
 Setting 08-00 Input Terminal for PID No function Feedback
 PID
 Switch Level for Smart ~100.0% according to Pr.08-26
 Setting 10-04 ASR Auto Speed
 00-00
Description of Parameter Settings
00-01
 Start-up Display Selection
Factory setting
00-03
00-04
 00-04Content of Multi-Function function Display Settings
 MI9 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD
MO2 MO1 MRA
 00-07
00-06
00-08
 No password set or successful input in Pr
00-08 00-07
 Energy Saving Gain Unit
Factory setting 100%
00-09
00-10
 00-12
Settings Constant Torque 100% Variable Torque 125%
Optimal Acceleration/Deceleration Setting
Constant/Variable Torque Selection
 00-17
00-14
00-15 00-16
230V/460V Series
 00-19
00-18
Auto Voltage Regulation AVR Function
Auto Energy-saving Operation
 Settings Ramp to stop Coast to stop
Source of the Master Frequency Command Factory setting
Stop Method Factory setting
00-20
 00-23
Reverse Operation
 01-35
01-00
01-01
01-02
 01-38
01-04
01-37
01-05
 01-42
Settings 00~600.00Hz
01-41
01-09
 60Hz =Fl ow
FcmdFmi n Pr.01
Pr.01 =Fl ow =Fc md
Flow
 01-11
01-10
Output Frequency Upper Limit Unit
Output Frequency Lower Limit Unit
 01-14
01-12
01-13
01-15
 01-23
01-22
01-24 01-25 01-26
 01-29
01-27
01-28
01-30
 Fout 01-34=0 01-34=1 01-34=2 Fmin 01-07 Frequency command
 FWD/STOP
RUN/STOP, REV/FWD
02-00 Control Circuits of the External Terminal
REV/STOP
 Multi-Function Input Command
02-30
 Parameters
 JOG are included. Refer to Pr -00~04-29
Settings Functions Descriptions
As long as the ON/OFF status is restored, the speed-tracing
Function could still be operated
 OFF FOC+PG speed control mode
Command form AVI Force to be AVI Operation speed
Command form ACI Force to be ACI Operation speed
When it is ON, the drive will operate by 1st V/f
 Enable multi-step
 Motor Frequency 10-19 Feedbac k 10-00 10-01
Enable position control
Execute position control
RUN
 When this function is enabled, the pulse of PG card will
Change from speed command to position command. It is
 Serial position input
UP/DOWN Key Mode
02-07
 MI9 MI8 MI7 MI6
02-09
02-10
MI4 MI3 MI2 MI1 REV
 02-35
02-13
02-14
02-36
 Settings Functions Descriptions
 Indication Baseblock Active when the warning is detected
 Settings Functions Descriptions
 For error treatment of tension PID feedback
It will be OFF when brake delay time exceeds Pr.02-31
When the error between PID target value and PID feedback
Speed Attained
 02-15
Reserved Example of crane function
Multi-output Direction Unit1
 02-16
02-17
 02-20
02-18
02-19
02-21
 Output Current Level Setting for External Terminals Unit1
Brake Delay Time Unit0.001
Settings 000~65.000 Sec
02-31
 02-34
02-33
02-43
 03-01
03-00
03-02
 03-04
03-03
03-05
 03-11
03-09
03-10
03-12
 03-16
03-14
03-15
03-17
 ~20mA=0~100%
~10V=0~100%
10~10V=0~100%
 03-25
03-19
03-22
03-20
 04-02
04-00
04-01
04-03
 MI4 MI3 MI2 MI1
 05-00
 05-03
05-01
05-02
05-04
 05-10
05-06
05-07
05-12
 Connection is finished Connection control
 05-14
05-13
Full-load Current of Motor Unit 1%
05-15
 05-19
05-17
05-18
05-22
 05-26
05-24
05-25
05-27
 05-31
05-29
05-32
 06-01
06-00
Low Voltage Level Unit
Over-Voltage Stall Prevention Unit
 06-03
06-02
06-04
 Over-torque Detection Selection OT1
06-05
06-06
06-07
 06-10
06-11
 06-14
06-12
06-13
06-28
 06-15
Load
06-16
 Parameters
 06-24
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Current Volt
06-23
06-25
 Revision August 2008, 03VE, SW 103
 External fault input EF
Fault code Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6
ACE
 06-29
PTC Positive Temperature Coefficient Detection Selection
Connection
06-30
 06-33
06-31
06-32
06-34
 07-02
07-00
07-01
07-03
 07-06
Momentary Power Loss Operation Selection
Maximum Allowable Power Loss Time Unit
07-07
 07-08
Baseblock Time for Speed Search BB Unit
 07-09
Current Limit for Speed Search Unit
 07-11
Auto Restart After Fault Unit
07-10
07-12
 07-14
Decel. Time Selection for Momentary Power Loss DEB function
07-13
DEB Return Time Unit
 Status 2 unexpected power off, such as momentary power loss
 07-17
07-15
07-16
07-18
 07-22
07-20
07-21
07-23
 07-26
07-25
07-27
 07-30
07-28
07-29
07-31
 07-36
Emergency Stop EF & Forced Stop Selection
 08-01
08-02
 08-05
08-03
08-04
08-06
 Feedback Signal Detection Time Unit
08-08
 08-10
To 3600.0 sec
08-09
08-11
 08-15
08-13
08-14
08-16
 Line speed, speed mode
 Open-loop, torque mode
 08-24
08-22
08-23
08-26
 08-29
Auto-tuning Tension PID
08-28
Tension PID P1 Unit
 08-32
08-30
08-31
08-33
 08-38
DFM DCM
DCM AB2
08-39
 Pulse Number for Each Meter Unit
Settings To 3000.0 m/min
08-40
08-41
 08-46
08-43
08-44
08-47
 08-52
08-50
08-51
08-54
 08-58
08-57
08-62
 08-68
08-64
08-67
08-69
 08-77
08-71
08-75
08-78
 08-85
08-83
08-84
08-86
 09-01
09-00
Communication Address
09-02
 09-03
Settings Modbus Ascii mode, protocol 7,N,1
Ascii mode
09-04
 RTU mode
STX
 Start
Data
END
 6FH
F7H
 0FH
 A0H
Content
Address ‘0’ ‘1’ Function ‘3’ Starting data address ‘4’
 Jog + Run
00B No function
 Command F
Ascii mode RTU mode
 A1H
C3H
Code
 09-07
09-05
09-06
09-08
 09-11
09-09
09-10
09-12
 09-16
09-14
09-15
09-17
 Encoder Pulse
Group 10 PID Control
10-00
Fwdrev
 10-04
10-02
10-03
10-05
 10-10
10-09
10-12
 10-15
10-13
10-14
FWD REV
 10-18
10-16
10-17
10-19
 10-22
10-20
10-21
10-23
 10-28
10-26
10-27
10-29
 Control Diagram fo r the Torque + Encoder
 Speed
 System Control
11-00
YES
 11-03
11-01
11-02
11-11
 11-05
Gain Value of Flux Weakening Curve for Motor Unit
 11-08
11-06
11-07
11-09
 11-14
11-12
11-13
11-15
 11-19
11-17
11-18 APR Gain
11-20
 Revision August 2008, 03VE, SW 165
Page
 Troubleshooting
Over Current OC
 Ground fault
Ground Fault
Over Voltage OV
 Suitable power
Low Voltage Lv
 Overload
Reduce load or increase the power of AC motor drive
Over Heat oH1, oH2, oH3
OL1/ OL2
 Display of KPV-CE01 is Abnormal
Phase Loss PHL
Yes
 Motor cannot Run
 Motor Speed cannot be Changed
 Motor Stalls during Acceleration
Motor does not Run as Expected
 Electromagnetic/Induction Noise
Environmental Condition
 Affecting Other Machines
 Fault Code Information
Common Problems and Solutions
 Phase Loss
Ground fault Not for protection of the user
Provided for AC motor drive protection
 Overheating
Igbt overheating
Heatsink
Motor overheating
 OC hardware error
Isum error
Phase error
OV hardware error
 Connection switch
Password is locked
Brake resistor fault
Error
 It will be displayed
Reset
When slip exceeds
Decrease the load if overload
 Daily Inspection
Maintenance and Inspections
Periodic Inspection
 Keypad Maintenance Check Items Methods and Criterion
Voltage Maintenance Check Items Methods and Criterion
One
 Daily
Check Items Methods and Criterion
Change of copper plate
 Visual, aural inspection and smell Or peculiar smell
 Change fan Overheat
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 Appendix a Specifications
 ± 5%
 Model Vfdb Model and No. Torque
All Brake Resistors & Brake Units Used in AC Motor Drives
Applicable
BR1K2W6P8
 Decrease accordingly. Suggested cycle time is one minute
Prevent damaging the brake resistor
 VFD Series
 Dimensions and Weights for Brake Resistors
Dimensions are in millimeter
 Order P/N BR500W030, BR500W100, BR1KW020, BR1KW075
 Specifications for Brake Unit
 Dimensions are in millimeterinch
Dimensions for Brake Unit
189.5 200.0
 VFDB4132
 No-fuse Circuit Breaker Chart
Phase
 Model Line Fuse Input Output Bussmann P/N
Fuse Specification Chart
Smaller fuses than those shown in the table are permitted
VFD007V23A-2 JJN-10 VFD007V43A-2
 Impedance
AC Reactor AC Input Reactor Recommended Value
AC Output Reactor Recommended Value
37.5 52.5 18.5 67.5 82.5 120 100 150 130 195
 Fundamental Max Inductance mH Continuous Amps
37.5 52.5 18.5 67.5 120 100 150 130 195 160 240
 Applications for AC Reactor
May damage the mains circuit
 Silicon rectifier Powerreactor AC motor drive Reactor Motor
 Diagram B
Zero Phase Reactor RF220X00A
Diagram a
Nominal Method
 DC Choke Recommended Values
Input voltage DC Amps Inductance mh
 +10V
Remote Controller RC-01
AFM ACM AVI
DCM MI5 FWD REV JOG VFD-VE
 ABZ1
PG Card for Encoder EMV-PG01X
PG1 PG2
 70m Basic Wiring Diagram wiring
300m
 12V
Types of Pulse Generators Encoders
Voltage
 Types of Pulse Generators
Terminal Descriptions Symbols
EMV-PG01O
PG OUT
 Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram
Z1, Z1 Phase or 2-phase input. Maximum 300kP/sec A2, A2
70m
 EMV-PG01O
 Voltage
 EMV-PG01L
Power source of EMV-PG01L
Z1, Z1 Phase input. Maximum 300kP/sec
Output Voltage +5V ±5% 200mA
 Wire Gauge 25mm2 AWG16 or above Basic Wiring Diagram wiring
 ABZ1 AB2
 Complementary
 10TDT1W4C
AMD-EMI Filter Cross Reference
AC Drives Model Number FootPrint
26TDT1W4C
 Choose suitable motor cable and precautions
Saddle on both ends Saddle on one end
 1000V 1300V 1600V 460VAC input voltage
Insulation level of motor 1000V 1300V 1600V
 For models 5hp/3.7kW and less
230VAC input voltage
 Appendix B Accessories
 Dimensions are in millimeter and inch
Order P/N RF015B21AA / RF022B43AA
 Order P/N RF022B21BA / RF037B43BA
302 315
 Order P/N RF110B43CA
 Order P/N 10TDT1W4C Order P/N 26TDT1W4C
 Order P/N 50TDS4W4C Order P/N 100TDS84C
 Order P/N 200TDDS84C Order P/N 150TDS84C
 Order P/N 180TDS84C
 Multi-function I/O Extension Card Functions
Power
Terminals Description
 SO2-MCM
Terminals
SO1-MCM
MI7~MIB
 Dimensions Wiring
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Page
 Capacity Formulas
Related Specification
Speed Time Overload Starting Torque Ratings
 When one AC motor drive operates more than one motor
When one AC motor drive operates one motor
Starting capacity=
 General Precaution
⋅ IM ≤ the rated current of AC motor drive a
 Parameter Settings Note
Selection Note
 How to Choose a Suitable Motor
Standard motor
 Pole-changing Dahlander motor
Power Transmission Mechanism
Special motors
Motor torque
 Motor
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